CRUISER DETACHABLE WINDSHIELD KIT
J063652022-10-17
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
57400325, 57400328, 57400329, 57400332, 57400335, 57400367, 57400368, 57400369 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Windshield Kits (Typical)
Table 2. Kit Contents: Windshield Kits
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 2 | Screw, panhead | 2452 | Kits: ALL |
| 2 | 7 | Screw, panhead | 2921A | Kits: ALL |
| 3 | 1 | Vertical brace, left | 57300157 | Kits: 57400325, 57400335, 57400369 |
| 58408-75A | Kits: 57400328, 57400332 | |||
| 57300155 | Kits: 57400367, 57400368 | |||
| 4 | 1 | Horizontal brace, outer | 57300127 | Kits: 57400325, 57400335, 57400369 |
| 57300132 | Kits: 57400328, 57400332 | |||
| 57300152 | Kits: 57400367, 57400368 | |||
| 5 | 1 | Vertical brace, right | 57300156 | Kits: 57400325, 57400335, 57400369 |
| 58406-75A | Kits: 57400328, 57400332 | |||
| 57300154 | Kits: 57400367, 57400368 | |||
| 6 | 2 | Tape, windshield, vertical | 58417-77 | Kits: 57400325, 57400328, 57400332, 57400335, 57400369 |
| 11100168 | Kits: 57400367, 57400368 | |||
| 7 | 2 | Tape, windshield, horizontal | 57300133 | Kits: 57400325, 57400328, 57400332, 57400335, 57400369 |
| 11100187 | Kits: 57400367, 57400368 | |||
| 8 | 1 | Windshield | 57400354 | Kits: 57400325, 57400332, 57400335 |
| 57400357 | Kits: 57400328, 57400369 | |||
| 57400353 | Kit: 57400367 | |||
| 57400363 | Kit: 57400368 | |||
| 9 | 1 | Horizontal brace, inner | 57300126 | Kits: 57400325, 57400335, 57400369 |
| 57300131 | Kits: 57400328, 57400332 | |||
| 57300153 | Kits: 57400367, 57400368 | |||
| 10 | 4 | Washer, EPDM | 58152-96 | Kits: ALL |
| 11 | 4 | Grommets | 12100110 | Kits: ALL |
| 12 | 4 | Washer | 10300129 | Kits: ALL |
| 13 | 4 | Screw | 10200588 | Kits: 57400325, 57400328, 57400332 |
| Screw, buttonhead, hex ¼-20 | 10200709 | Kits: 57400335, 57400369 | ||
| Screw, buttonhead | 10200610 | Kits: 57400367, 57400368 | ||
| 14 | 1 | Bracket, right | 57300123 | Kit: 57400325 |
| 57300110 | Kits: 57400328, 57400332 | |||
| 57300173 | Kits: 57400335, 57400369 | |||
| 57300124 | Kits: 57400367, 57400368 | |||
| 15 | 2 | Spacer, windshield, lower | 12400149 | Kits: 57400335, 57400369 |
| 16 | 2 | Spacer, windshield, upper | 12400144 | Kits: 57400335, 57400369 |
| 4 | Spacer | 12400143 | Kits: 57400367, 57400368 | |
| 17 | 1 | Bracket, left | 57300122 | Kit: 57400325 |
| 57300111 | Kits: 57400328, 57400332 | |||
| 57300174 | Kits: 57400335, 57400369 | |||
| 57300125 | Kits: 57400367, 57400368 | |||
| 18 | 9 | Acorn nut | 7651A | Kits: ALL |
Figure 2. Kit Contents: Windshield Kits (57400329)
Table 3. Kit Contents: Windshield Kit (57400329)
| Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
| 1 | 1 | Windshield | 57400392 | |
| 2 | 4 | Screw, buttonhead | 94639-99 | |
| 3 | 1 | Outer bracket assembly | 57163-05 | |
| 4 | 2 | Gasket, outer | 57150-05 | |
| 5 | 1 | Gasket, horizontal brace, inner | 57151-05 | |
| 6 | 1 | Horizontal brace, inner | 57149-05 | |
| 7 | 2 | Washer, EPDM | 57964-97 | |
| 8 | 4 | Grommets | 12100110 | |
| 9 | 4 | Screw, buttonhead | 10200588 | |
| 10 | 4 | Washer | 10300129 | |
| 11 | 1 | Bracket, right | 57300158 | |
| 12 | 1 | Acorn nut | 94004-90T | |
| 13 | 4 | Acorn nut | 94007-90T | |
| 14 | 1 | Bracket, left | 57300159 | |
GENERAL
NOTE
This instruction sheet may have a Supplemental Video to assist installer in clarifying a certain part of the assembly. A linked video would be located at the end of this instruction sheet.
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
PREPARE
NOTE
Place shop rags on the headlamp and front of the fuel tank to prevent scratches to headlamp and fuel tank Be sure the windshield assembly does not contact chrome or painted parts. Contact will cause scratches to chrome or painted parts.
Spacers on the topmost and some of the bottom screws will fall free when the screws are removed. Take care that the spacers do not strike the fuel tank or fender, damaging the finish.
REMOVE
| 1. | Remove stock windshield, if so equipped. Discard windshield. NOTE Keep front wheel straight to prevent brackets from scratching fuel tank. | |
| 2. | Remove and discard Original Equipment (OE) nacelle screws from one side of vehicle. |
INSTALL
| 1. | Refer to the following substeps for new specific kit content: a. Kits 57400325, 57400328, and 57400332: Place all new flat washer (12), and bushing (11) on a screw (13). b. Kit 57400329: Place new flat washer (10), bushing (8), and spacer on a screw (9). c. Kits 57400335 and 57400369: For the top locations, place new flat washer (12), bushing (11), and spacer (16) on a screw (13). For bottom locations, place new flat washer (12), bushing (11), and spacer (15) on screw (13). d. Kits 57400367 and 57400368: Place new flat washer (12), bushing (11), and spacer (16) on a screw (13). e. Thread screw (13) or screw (9) through nacelle hole, and into triple clamp. Tighten. Torque: 9–12 N·m (7–9 ft-lbs) | |
| 2. | Repeat Step 3 on the opposite side of vehicle. NOTE Remove OE hardware and replace with kit hardware one hole at a time for easiest installation. | |
| 3. | Hook the two lower windshield assembly "jaws" into grooves of lower bushings then push the windshield until the upper bushings firmly fit into the upper windshield "jaws". |
WARNINGImproper installation of accessories or loading of cargo can affect motorcycle stability and handling, which could result in death or serious injury. (00455b)
WARNINGFailure to provide adequate clearance between stationary and moving parts can cause loss of control, which could result in death or serious injury. (00378a)
NOTE
Inspect windshield upon completion of installation. Be sure windshield mounting does not restrict full left or full right movement of front fork assembly. If restriction does occur, adjust windshield as needed until proper clearance is obtained. Have experienced Harley-Davidson service personnel correct any problems before riding with this accessory installed.
NOTE
Check mounting hardware periodically. Never ride with loose mounts. A loose mounting causes extra stress on all other mounts, as well as the windshield itself, and could result in premature failure of components.
REMOVING THE WINDSHIELD
To remove windshield, grab windshield edges on each side of center brace and firmly pull windshield loose from bushing grooves.
MAINTENANCE
Care and Cleaning
NOTE
Sunlight reflections off of the inside curvature of a windshield can, at certain times of the day, cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windshield to avoid reflections.
NOTICE
Use only Harley-Davidson recommended products on Harley-Davidson windshields. Do not use harsh chemicals or rain sheeting products, which can cause windshield surface damage, such as dulling or hazing. (00231c)
Do not clean polycarbonate in hot sun or high temperature. Powdered, abrasive or alkaline cleanser will damage the windshield. Never scrape the windshield with a razor blade or other sharp instruments because permanent damage will result.
NOTE
Covering the windshield with a clean, wet cloth for about 15 minutes before washing will make dried bug removal easier.
Harley-Davidson Windshield Water Repellent Treatment Part Number 99841-01 is approved for use on Harley-Davidson windshields.