MID-FRAME AIR DEFLECTORS
J043992007-06-28
GENERAL
Kit Number
58022-07A
Models
For model fitment information, please see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
WARNING
Rider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
NOTE
Do not use Loctite on the fasteners used to secure the mid-frame air deflectors to the frame. If Loctite contacts the air delflectors, damage will occur.
Kit Contents
See Figure 5 and Table 1 and Figure 6 and Table 2.
INSTALLATION
Model Years 2001-2007
1. Refer to Owner's Manual and remove seat.
2. Remove stock plastic cruise control cable clip from frame near end of fuel tank if equipped.
1Mounting Strap Assembly
2Speed Nuts
Figure 1. Install Speed Nuts to Mounting Strap
1Mounting Strap Assembly
Figure 2. Mounting Strap Location - View of Frame from Above with Seat Removed
13/4 in. long button head screw and 1 in. OD flat washer
27/8 in. long button head screw, P-clamp and 1 in. OD flat washer
3Well nut, 3/4 in. long button head screw and 3/4 in. OD flat washer
4U-clip
5Right side deflector
6Left side deflector
Figure 3. Fastener Locations - View of Frame Rearward of Rear Cylinder, Engine Removed for Clarity
3. See Figure 1. Assemble speed nuts (2) to both ends of mounting strap (1) and align edges of nuts to angled ends of strap.
4. See Figure 2. Install mounting strap assembly (1) through window of frame. Position strap so speed nuts are aligned over the 1/4 inch diameter holes in frame as shown.
5. See Figure 3. Attach strap assembly to frame using a 3/4 inch length button head screw (1) and the 7/8 inch length button head screw (2) by inserting them from the underside of frame plate. Tighten screws enough to keep strap from moving and prevent it from shifting position during deflector installation.
6. Insert well nut (3) into underside of frame plate. Apply liquid soap to the outer surface of the well nut to ease installation.
7. Remove 3/4 inch screw (1), then position right side deflector as shown and secure with the 3/4 inch screw and 1 inch washer. Do not tighten.
8. Install screw and small washer (3). Do not tighten.
9. Firmly push the deflector against the outer side of frame and tighten screws to 2.8–3.9 N·m (25–35 in-lbs).
10. Remove left side mounting strap screw (2).
11. Install cable clamp ( Figure 5 , Item 9) to cruise control cable (if equipped).
12. See Figure 3. Insert screw through cable clamp (if necessary), washer (2) and left side deflector (6) and install to mounting strap speed nut. Firmly push deflector against outside of rail and tighten screw to 2.8–3.9 N·m (25–35 in-lbs).
13/4 in. long button head screw, lockwasher and 1 in. OD flat washer
23/4 in. long button head screw, lockwasher and 3/4 in. OD flat washer
37/8 in. long button head screw, lockwasher and 1 in. OD flat washer
43/4 in. long button head screw, lockwasher and 5/8 in. OD flat washer
5Right side deflector
6Left side deflector
Figure 4. Fastener Locations - View of Frame Rearward of Rear Cylinder, Engine Removed for Clarity
13. Install U-clip (4) to deflector and frame plate. Clip barbs should be against frame plate. Reach into the frame window (from above the frame) to release the barbs from the plate during installation.
14. Ensure that the cruise control cable is positioned above the rounded area of the U-clip.
WARNING
After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
15. Refer to the Owner's Manual and install seat.
Model Year 2008
1. Refer to Owner's Manual and remove seat.
NOTE
The following step will provide threaded deflector mounting holes in the 2008 frame. The special self-clinching nuts included in this kit are inserted into the hex shaped holes in the frame and secured in place by deforming the nut with a screw.
2. Install self-clinching nuts as follows.
a. See Figure 6 and Table 2. Obtain special nut (8), hex cap screw (2) and washer (5) from kit.
b. Fully thread screw with the washer into nut and insert the assembled nut, washer and screw assembly into one of the four hex shaped holes in frame crossmember plate. Press the assembly firmly into place against the frame crossmember plate.
c. Tighten screw to 6.8 N·m (60 in-lbs) (approximately 2-1/2 turns).
d. Remove the screw and washer and use them to repeat the process for the three remaining hex shaped holes.
e. Discard the screw and retain the washer.
3. See Figure 4. Install right side deflector (5) using screw, lockwasher and washer (1). Do not tighten.
4. Install screw, lockwasher and washer (2). Do not tighten.
5. Firmly push deflector against outer frame and tighten screws to 2.8–3.9 N·m (25–35 in-lbs).
6. Install left side deflector (6) using screw, lockwasher and washer (3). Do not tighten.
7. Install screw, lockwasher and washer (4). Do not tighten.
8. Firmly push deflector against outer frame and tighten screws to 2.8–3.9 N·m (25–35 in-lbs).
WARNING
After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
9. Refer to the Owner's Manual and install seat.
SERVICE PARTS
Figure 5. Service Parts: Mid Frame Air Deflectors Kit, 2001-2007 Models
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Screw, hex socket, button head, 1/4-20 x 3/4 in. (3)
923
2
Washer, flat, 3/4 in. OD
6253W
3
Screw, hex socket, button head, 1/4-20 x 7/8 in.
4015
4
Washer, flat, 1 in. OD (2)
6036
5
Well nut
6596
6
Strap, mounting
Not Sold Separately
7
Speed nut (2)
8108
8
Clip, U type
58439-07
9
Clamp
10053
10
Mid frame air deflector, right
Not Sold Separately
11
Mid frame air deflector, left
Not Sold Separately
Figure 6. Service Parts: Mid Frame Air Deflectors Kit, 2008 Models
Table 2. Service Parts Table
Item
Description (Quantity)
Part Number
1
Screw, hex socket button head, 1/4-20 x 3/4 in. (3)
923
2
Screw, hex cap, 1/4-20 x 3/4 in.
3787
3
Screw, hex socket, button head, 1/4-20 x 7/8 in.
4015
4
Washer, flat, 1 in. OD (2)
6036
5
Washer, flat, 3/4 in. OD
6253W
6
Washer, flat, 5/8 in. OD
6703
7
Mid frame air deflector, left
Not Sold Separately
8
Nut, special (4)
8194
9
Mid frame air deflector, right
Not Sold Separately
10
Lockwasher (4)
6036