DETACHABLE WINDSHIELD AND QUICK-CLAMP DOCKING KIT
J035882021-04-27
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) | Time |
|---|---|---|---|
58444-06, 58413-06, 58387-06, 58348-06, 58347-06, 58346-06, 57609-08, 57340-08, 57338-08, 57301-06, 57300-06, 57016-06, 57015-06, 58630-09, 58617-09, 57400361 | Safety Glasses, Torque Wrench |   | 1 hour |
(1) Tightening to torque value or other moderate tools and techniques required
GENERAL
Models
For model fitment information see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Verify that you are using the most current version of the instruction sheet which is available at: www.harley-davidson.com/isheets.
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
NOTE
Cover painted parts to protect finish.
INSTALL
Assemble Clamps to the Windshield
| 1. | See Figure 1. Place windshield sub-assembly face down on a clean, soft surface with the mount brackets facing upward. |  Figure 1. Windshield Mounting Brackets |
| 2. | See Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8. Remove both the clamp and hardware kits from the packaging, and separate similar parts in preparation for assembly. | |
| 3. | See Figure 2. Pre-assemble the clamp assemblies (5) and hardware stacks. | |
| WARNING The cupped side of the Belleville (cone) washers must face each other and sandwich the windshield mount brackets at each mount point. Failure to orient washers correctly can reduce windshield's ability to break away in a collision, which could result in death or serious injury. (00422b) | ||
| 4. | With the clamp (5) facing upward and inboard of the windshield bracket (2), tighten the shoulder bolts (1) enough to hold the clamp orientation to the windshield during mounting of the windshield to the motorcycle. The bolts will be fully tightened later. Repeat with other three clamps. NOTE Keep front wheel straight to prevent brackets from scratching fuel tank. |
| 1 | Shoulder bolt |
| 2 | Right windshield bracket |
| 3 | Cup washer |
| 4 | Belleville washers (cupped sides face each other with windshield bracket between) |
| 5 | Clamp, windshield mount |
Figure 2. Windshield Mounting Clamp
Install Windshield
| 5. | Open all four clamps. Bring windshield (with the clamp side away from you) to the front of the motorcycle. NOTE The polycarbonate windshield is fairly flexible and can be bent to spread the clamps away from the headlamp to ease installation to the motorcycle. Take care not to scratch the headlamp housing with the clamps while positioning the windshield to the fork sliders. | |
| 6. | Straddle front fender, center windshield around headlamp and seat clamps onto the fork sliders. | |
| 7. | Starting at the bottom (either side) and with the shoulder bolts just a little more than finger tight, close each clamp, taking note that the clamps self-align to the fork sliders and to each other. NOTE Do not tighten the shoulder bolts beyond the recommended torque. Over tightening may cause the clamp to twist on the fork slider, yielding the clamp jaw. A yielded clamp may not carry a preload on the fork slider and cause the windshield to come loose during use. | |
NOTICE Do not exceed recommended torque when installing mounting screws. Damage to windshield can result. (00385a) | ||
| 8. | Verify that the shoulder portion of each shoulder bolt is fully seated in each windshield bracket location. Tighten. Torque: 6.7 N·m (60 in-lbs) shoulder bolt |
- For kit 57400361, remove windshield from vehicle to tighten shoulder bolt on the two upper clamps.
WARNINGImproper installation of accessories or loading of cargo can affect motorcycle stability and handling, which could result in death or serious injury. (00455b)
WARNINGFailure to provide adequate clearance between stationary and moving parts can cause loss of control, which could result in death or serious injury. (00378a)
NOTE
Inspect windshield upon completion of installation. Be sure windshield mounting does not restrict full left or full right movement of front fork assembly. If restriction does occur, adjust windshield as needed until proper clearance is obtained. Have experienced Harley-Davidson service personnel correct any problems before riding with this accessory installed.
NOTE
Check mounting hardware periodically. Never ride with loose mounts. A loose mounting causes extra stress on all other mounts, as well as the windshield itself, and could result in premature failure of components.
Removing Windshield
- To remove the windshield, open the four clamps, in any sequence, and reverse the preceding installation procedures.
- Take care to not scratch the headlamp housing or fuel tank.
- When storing the windshield, place in a location where the windshield clamps will receive the greatest protection.
- Keep from locations where the windshield may be impacted or dropped.
- Do not stack anything on top of the windshield assembly.
- After any storage period, inspect the clamps and hardware for fastener preload and cleanliness.
- Each clamp should have a pair of rubber gaskets in the clamp saddle that mates to the fork slider, and should cycle open and closed freely.
CARE AND CLEANING
NOTE
Sunlight reflections off of the inside curvature of a windshield can, at certain times of the day, cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windshield to avoid reflections.
NOTICE
Polycarbonate windshields/wind deflectors require proper attention and care to maintain. Failure to maintain polycarbonate properly can result in damage to the windshield/wind deflector. (00483e)
NOTICE
Use only Harley-Davidson recommended products on Harley-Davidson windshields. Do not use harsh chemicals or rain sheeting products, which can cause windshield surface damage, such as dulling or hazing. (00231c)
- Do not clean in hot sun or high temperature.
- Powdered, abrasive or alkaline cleanser will damage the windshield.
- Never scrape the windshield with a razor blade or other sharp instruments because permanent damage will result.
NOTE
Covering the windshield with a clean, wet cloth for about 15 minutes before washing will make dried bug removal easier.
Harley-Davidson Windshield Water Repellent Treatment (Part No. 99841-01) is approved for use on Harley-Davidson polycarbonate windshields.
KIT CONTENTS
Figure 3. Kit Contents: Compact Quick Release Windshield Kits (58387-06, 58413-06,58444-06, 58346-06, 58347-06, 58348-06)
Table 2. Kit Contents: Compact Quick Release Windshield Kits (58387-06, 58413-06,58444-06, 58346-06, 58347-06, 58348-06)
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
1 | Windshield service kit (includes items 2 through 5) | 10 | Hardware kit, windshield mount (4) (includes items 11 through 13) | 58790-04 | ||
Compact, standard height,clear | 58061-96 | 11 | Shoulder screw, button head | Not Sold | ||
Compact, standard height, smoked | 58625-99 | 12 | Spacer, cup washer | Not Sold | ||
Compact low profile, smoked | 58103-96 | 13 | Belleville washer (2) | Not Sold | ||
2 | Windshield | Not Sold | 14 | Brace, horizontal, outer | 58051-78A | |
3 | Tape, horizontal (2) | 58052-78 | 15 | Brace, horizontal, inner | 58050-78A | |
4 | Tape, vertical (2) | 58417-77 | 16 | Brace, vertical, right side | 58406-75A | |
5 | Washer, rubber, black (6) | 58152-96 | 17 | Brace, vertical, left side | 58408-75A | |
6 | FXD bracket, windshield mount, right | 58782-06 | 18 | Screw, button head, Torx, with lock patch, #12-24 x 13/16 inch (2) | 2452 | |
FXDWG bracket, windshield mount, right | 58786-06 | 19 | Screw, button head, Torx, with lock patch, #12-24 x 5/8 inch (7) | 2921A | ||
7 | FXD bracket, windshield mount, left | 58784-06 | 20 | Acorn nut, #12-24 (chrome) (9) | 7651 | |
FXDWG bracket, windshield mount, left | 58787-06 | A | Side view of clamps assembled to bracket | |||
8 | Clamp assembly, tool-less release (4) | 57400467 | NOTE: Appearance of windshield mount brackets may vary from illustration. | |||
9 | Gasket (8, 2 per clamp) | 57197-05 | ||||
Figure 4. Kit Contents: Touring Quick Release Windshield Kits (57015-06, 57016-06)
Table 3. Kit Contents: Touring Quick Release Windshield Kits (57015-06, 57016-06)
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
1 | Windshield service kit (includes items 2 through 5) | 11 | Shoulder screw, button head | Not Sold | ||
Touring, clear | 57024-06 | 12 | Spacer, cup washer | Not Sold | ||
Touring, smoked | 57026-06 | 13 | Belleville washer (2) | Not Sold | ||
2 | Windshield | Not Sold | 14 | Brace, horizontal, outer | 58577-96 | |
3 | Tape, horizontal (2) | 58582-96 | 15 | Brace, horizontal, inner | 58578-96 | |
4 | Tape, vertical (2) | 57019-06 | 16 | Brace, vertical, right side | 57020-06 | |
5 | Washer, rubber, black (4) | 58152-96 | 17 | Brace, vertical, left side | 57021-06 | |
6 | Bracket, windshield mount, right | 57022-06 | 18 | Screw, button head, Torx, with lock patch, #12-24 x 13/16 inch (2) | 2452 | |
7 | Bracket, windshield mount, left | 57023-06 | 19 | Screw, button head, Torx, with lock patch, #12-24 x 5/8 inch (7) | 2921A | |
8 | Clamp assembly, tool-less release (4) | 57400467 | 20 | Acorn nut, #12-24 (chrome) (9) | 7651 | |
9 | Gasket (8, 2 per clamp) | 57197-05 | NOTE: Appearance of windshield mount brackets may vary from illustration. | |||
10 | Hardware kit, windshield mount (4) (includes items 11 through 13) | 58790-04 | ||||
Figure 5. Kit Contents: Super Sport Quick Release Windshield Kits (57300-06, 57301-06)
Table 4. Kit Contents: Super Sport Quick Release Windshield Kits (57300-06, 57301-06)
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
1 | Windshield service kit, Super Sport (includes items 2 through 3) | 57302-06 | 8 | Hardware kit, windshield mount (4) (includes Items 9 through 11) | 58790-04 | |
2 | Windshield | Not Sold | 9 | Shoulder screw, button head | Not Sold | |
3 | Washer, rubber, black (12) | 58152-96 | 10 | Spacer, cup washer | Not Sold | |
4 | FXD bracket, windshield mount, right | 57304-06 | 11 | Belleville washer (2) | Not Sold | |
FXDWG bracket, windshield mount, right | 57306-06 | 12 | Acorn nut, #12-24 (chrome) (6) | 7651 | ||
5 | FXD bracket, windshield mount, left | 57305-06 | 13 | Washer, stainless steel (6) | 6914 | |
FXDWG bracket, windshield mount, left | 57307-06 | 14 | Screw (6) | 2921A | ||
6 | Clamp assembly, tool-less release (4) | 57400467 | A | Side view of clamps assembled to bracket | ||
7 | Gasket (8, 2 per clamp) | 57197-05 | Note: Appearance of windshield mount brackets may vary from illustration. | |||
Figure 6. Kit Contents: Quick Release Windshield Kit with cut-out for Auxiliary Lamps (57609-08)
Table 5. Kit Contents: Quick Release Windshield Kit with cut-out for Auxiliary Lamps (57609-08)
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
1 | Windshield service kit for FXD with Aux Lamp Cut Out (includes items 2 through 5) | 58774-08 | 11 | Shoulder screw, button head | Not Sold Separately | |
2 | Windshield | Not Sold Separately | 12 | Spacer, cup washer | Not Sold Separately | |
3 | Tape, horizontal (2) | 58052-78 | 13 | Belleville washer (2) | Not Sold Separately | |
4 | Tape, vertical (2) | 58415-08 | 14 | Brace, horizontal, outer | 58051-78A | |
5 | Washer, rubber, black (6) | 58152-96 | 15 | Brace, horizontal, inner | 58050-78A | |
6 | FXD bracket, windshield mount, right | 57602-08 | 16 | Brace, vertical (2) | 57603-08 | |
7 | FXD bracket, windshield mount, left | 57601-08 | 17 | Screw, button head, Torx, with lock patch, #12-24 x 13/16 inch (2) | 2452 | |
8 | Clamp assembly, tool-less release (4) | 57400467 | 18 | Screw, button head, Torx, with lock patch, #12-24 x 5/8 inch (7) | 2921A | |
9 | Gasket (8, 2 per clamp) | 57197-05 | 19 | Acorn nut, #12-24 (chrome) (9) | 7651 | |
10 | Hardware kit, windshield mount (4)(includes items 11 through 13) | 58790-04 | ||||
A | Side view of clamps assembled to bracket. | Note: Appearance of windshield mount brackets may vary from illustration. | ||||
Figure 7. Kit Contents: Quick Release Windshield Kits (57338-08, 57340-08, 58617-09, 58630-09)
Table 6. Kit Contents: Quick Release Windshield Kits (57338-08, 57340-08, 58617-09, 58630-09)
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
1 | Windshield, standard, clear, twin lamp | 57339-08 | 11 | Screw, button head, Torx, with lock patch, #12-24 x 13/16 inch (2) | 2452 | |
2 | Windshield, low profile, smoke, twin lamp | 57341-08 | 12 | Hardware kit, windshield mount (4) (includes items 13 through 15) | 58790-04 | |
3 | Tape, horizontal (2) | 58052-78 | 13 |
| Not Sold | |
4 | Tape, vertical (2) | 58417-77 | 14 |
| Not Sold | |
5 | Washer, rubber, black (4) | 58152-96 | 15 |
| Not Sold | |
6 | Bracket, windshield mount, right, FXDF Bracket, windshield mount, black, right, FXDF | 58775-08 58662-09 | 16 | Brace, horizontal, outer Brace, horizontal, black, outer | 58051-78A 58069-09 | |
7 | Bracket, windshield mount, left, FXDF Bracket, windshield mount, black, left, FXDF | 58776-08 58667-09 | 17 | Brace, horizontal, inner Brace, horizontal, black, inner | 58050-78A 58068-09 | |
8 | Clamp assembly, tool-less release (4) | 57400467 | 18 | Brace, vertical, right side Brace, vertical, black, right side | 58406-75A 58045-09 | |
9 | Acorn nut, #12-24 (chrome) (9) | 7651 | 19 | Brace, vertical, left side Brace vertical, black, left side | 58408-75A 58046-09 | |
10 | Screw, button head, Torx, with lock patch, #12-24 x 5/8 inch (7) | 2921A | 20 | Gasket, (8, 2 per clamp) | 57197-05 | |
Note: Appearance of windshield may vary from illustration. | ||||||
Figure 8. Kit Contents: Quick Release Windshield Kit (57400361) - FXDRS
Table 7. Kit Contents: Quick Release Windshield Kit (57400361) - FXDRS
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Windshield, 14 in, light smoke | 57400394 |
2 | Bracket, windshield mounting, right | 57300194 |
3 | Quick release windshield mounting clamp assembly (4) | 57400470 |
4 | Kit, windshield mounting hardware (4) | 12600267 |
5 | Nut, acorn | 10400051 |
6 | Bracket, windshield mounting, left | 57300195 |
7 | Grommet (4) | 11564 |
8 | Mount, wind deflector (4) | 57400178 |
9 | Screw, hex socket (4) | 10200218 |
10 | Gasket, quick release clamp (4) | 57299-07 |