Kits | Suggested Tools | Skill Level(1) |
---|---|---|
90202082, 90202088 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Aluminum side case (black) (right) | 90202103 | ||
Aluminum side case (clear) (right) | 90202083 | ||||
2 | 1 | Aluminum side case (black) (left) | 90202104 | ||
Aluminum side case (clear) (left) | 90202084 | ||||
3 | 1 | Lockset (2-keys) | 90300164 | ||
4 | 2 | Snap-Fit | Not sold separately | ||
5 | 2 | Lid limiter | Not sold separately | ||
6 | 2 | Nylon bushing | Not sold separately | ||
7 | 4 | Screw | Not sold separately | ||
8 | 2 | Medallion | 14101429 | ||
9 | 2 | Reflector (red) | 67900205A | ||
10 | 1 | Lid (clear) (right) | 90202403 | ||
Lid (black) (right) | 90202405 | ||||
11 | 1 | Lid (clear) (left) | 90202404 | ||
Lid (black) (left) | 90202406 | ||||
12 | 2 | Lid limiter kit (includes 4-7) | 90202407 | ||
13 | 4 | Nylon bushing | 90202340 | ||
14 | 1 | Gasket (right) | 90202505 | Service part | |
15 | 1 | Gasket (left) | 90202506 | Service part | |
16 | 2 | Hinge cover | 90202786 | Service part | |
17 | 2 | Lid latch | 90202789 | Service part | |
18 | 2 | Lower hinge | 90202790 | Service part | |
19 | 2 | Latch | 90202791 | Service part | |
Items mentioned in text, but not included in kit. | |||||
A | 1 | Flange button head screw | 9.5 N·m (7 ft-lbs) | ||
B | 1 | Latch bracket | |||
C | 1 | Locknut | |||
D | 1 | Docking point | |||
E | 1 | Flat head screw | 9.5 N·m (7 ft-lbs) |
1. | See Figure 2. Pull latch (1) of lid (3) upwards. | |
2. | Remove it from latch bar (2). | |
3. | Open lid (3). |
1 | Latch |
2 | Latch bar |
3 | Lid |
1. | See Figure 3. Insert lock cylinders (1) into latches (2). | |
2. | Secure lock cylinders with clamping plates (3). | |
3. | Insert keys (4) into lock cylinders. | |
4. | Open or close lock cylinder. |
1 | Lock cylinder |
2 | Latch |
3 | Clamping plate |
4 | Key |
5 | 90° rotation |
1. | See Figure 4. Open lid. Attach snap-fit (2) at lid frame. Tighten screws (1), hand tighten, fully seated. Torque: 0.5 N·m (4 in-lbs) | |
2. | Attach lid limiters (3) at case frame. Tighten screws, hand tighten, fully seated. Press lid limiters onto snap-fits. Torque: 0.5 N·m (4 in-lbs) | |
3. | Before closing lid for first time, lid limiters must be compressed. While closing lid, make sure that lid limiters are not pinched between lid and case. | |
4. | To remove lid from case, remove lid limiters from snap-fits first. |
1 | Screw (2) |
2 | Snap-Fit (2) |
3 | Lid limiter (2) |
4 | Nylon bushing (2) |
1. | See Figure 5. Press quick release fastener down until it clicks into place and button pops out. | |
2. | Remove lid from case. | |
3. | Press button of quick release fastener to lock replaced lid in place. Make sure that quick release fastener snaps above. |
1. | See Figure 6. Install four openings of the mounting rails (1) onto docking point (3) of the mounting side case carrier (2). Press aluminum case slightly downward, until it properly rests on mounting side case carrier (2). | |
2. | Place latch (4) over latch hook (5). | |
3. | Close latch (4) and check proper fit of aluminum case on mounting side case carrier (2). | |
4. | See Figure 7. Make sure side cases are installed properly. Verify components are parallel to each other. If out of alignment adjust as needed. |
1 | Mounting rail |
2 | Side case carrier |
3 | Docking point |
4 | Latch |
5 | Latch hook |
1 | Latch bracket |
2 | Flange button head screw |
1. | See Figure 8. Loosen six screws (2) on inner side of case and remove quick release fastener (1). | |
2. | Loosen screw (3). | |
3. | Loosen clip carefully. | |
4. | Remove quick release fastener (1) and springs (4) from mounting plate (5). | |
5. | Clean components with clean water and let air dry. | |
6. | Install part in reverse order. |
1 | Quick release fastener |
2 | Screws (6) |
3 | Screw |
4 | Springs |
5 | Mounting plate |