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DETACHABLE SADDLEBAG LATCH SERVICE KIT
J067222018-02-26
GENERAL
Kit Number
91500092
Models
This kit is for servicing detachable saddlebag kit numbers 90201513, 90201552, 90201555, 90201561, 90201644 and 90201645. For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
This item can be purchased from a Harley-Davidson dealer:
LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (11100005) is required for the proper installation of this kit.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
Kit Contents
See Figure 9 and Table 1.
REMOVE SADDLEBAG
1.
NOTE
Saddlebag locking mechanism shown is from FLSB, other models are similar.
Remove saddlebags.
a. See Figure 1. Open saddlebag.
b. Pull out and turn lock knob (4) to the unlocked position (5).
c. Close saddlebag outer.
d. See Figure 2. Slide saddlebag rearward to disengage the saddlebag docking rod (4) from the mounting bracket grommet (5).
e. Lift saddlebag away from motorcycle.
1Lock
2Latch lever
3Outer clamshell
4Lock knob
5Unlocked position
6Locked position
Figure 1. Saddlebag Lock Knob
1Indicator flag (unlocked position)
2Mounting bracket
3Mounting stud (2)
4Docking rod
5Mounting bracket grommet
Figure 2. Saddlebag Mounting Bracket
INSTALLATION
1. See Figure 3. Remove flag guard screws (1) and flag guard (2).
1Screw (2)
2Flag guard
Figure 3. Flag Screws
2. See Figure 4. Remove cover (1) from lock knob (2).
1Cover
2Lock knob
Figure 4. Remove Cover
3. See Figure 5. Remove lock nut (2) and lock knob (1).
a. Discard lock nut.
b. Make sure screw assembly remains in place.
1Lock knob
2Lock nut
Figure 5. Remove Lock Nut
4. See Figure 6. Install spacer (1) fully onto lock knob (2).
1Spacer
2Lock knob
Figure 6. Install Spacer
5. See Figure 7. Place lock knob with spacer (2) assembly onto screw assembly. Make sure the bosses on the spacer engage the slots on the pawl (1).
1Pawl
2Lock knob with spacer
Figure 7. Install Knob Assembly
6.
NOTE
Threadlocker should be a continuous bead running the entire length of the threads.
See Figure 8. Place a bead of threadlocker on the threads of the hex nut (1).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (11100005)
7. Install hex nut. Tighten.
Torque: 8.13–10.8 N·m (6–8 ft-lbs) Lock knob hex nut
1Hex nut
Figure 8. Install Hex Nut
8. See Figure 4. Install cover (1).
9. See Figure 3. Place threadlocker onto flag guard screws (1).
10. Install flag guard (2) and screws. Tighten.
Torque: 2.7–4 N·m (24–35 in-lbs) Flag guard screw
11. Repeat procedure for other saddlebag.
INSTALL SADDLEBAG
1.
NOTE
Saddlebag locking mechanism shown is from FLSB, other models are similar.
Install saddlebags.
a. See Figure 1. Open saddlebag.
b. Pull out and turn lock knob (4) to the unlocked position (5).
c. See Figure 2. Place saddlebag mounting bracket (2) on mounting studs (3) while aligning the saddlebag docking rod (4) with the mounting bracket grommet (5). Slide saddlebag completely forward.
d. See Figure 1. Rotate lock knob to the locked position (6) until a click is heard. Without pulling out on the knob, verify that knob cannot rotate back to the unlocked position.
e. See Figure 2. Verify the indicator flag is not showing and saddlebag is securely fastened.
f. Close saddlebag.
SERVICE PARTS
Figure 9. Service Parts
Table 1. Service Parts
Item
Description (Quantity)
Part Number
1
Spacer (2)
90201925
2
Hex nut (2)
7688