Kits | Suggested Tools | Skill Level(1) |
---|---|---|
92500099, 92500100 | Safety Glasses, Torque Wrench, Digital Technician II (DT II), H-D Special Tools |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 8 | Flange nut | 10200303 | ||
2 | 2 | Exhaust gasket | 65324-83B | ||
3 | 1 | Cylinder head kit, black granite | 16501059 | 92500099 Kit Only | |
Cylinder head kit, black | 16501060 | 92500100 Kit Only | |||
4 | 1 | Cylinder kit, black granite | 16800404 | 92500099 Kit Only | |
Cylinder kit, black | 16800407 | 92500100 Kit Only | |||
5 | 1 | Hose | 26900305 | ||
6 | 4 | Clamp, hose | 10800212 | ||
7 | 1 | Fitting | 62800067 | includes o-ring 11900197 |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Piston kit, 135 | 21900164A | 92500099 Kit Only | |
1 | Piston kit, 131 | 21900169 | 92500100 Kit Only | ||
2 | 2 | Piston ring set | 22000126 | ||
3 | 4 | Cir-clip | 22097-99 | ||
4 | 2 | Piston pin | 22558-07 |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 4 | O-ring | 11293 | ||
2 | 4 | O-ring | 11132A | ||
3 | 4 | O-ring | 11145A | ||
4 | 2 | Gasket, lifter cover | 25700362A | ||
5 | 1 | Lifter kit | 18572-13 | ||
6 | 2 | Gasket, lower rocker cover | 25700425A | ||
7 | 2 | Gasket, upper rocker cover | 25700372B |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Medallion, 135, Stage IV | 14102079 | 92500099 Kit Only | |
1 | Medallion, 131, Stage IV | 14102078 | 92500100 Kit Only | ||
2 | 1 | Gasket, camshaft cover | 25700370A | ||
3 | 1 | O-ring | 11900103 | ||
4 | 1 | Camshaft, SE8-550 | 25400432 | ||
5 | 1 | Oil pump kit | 62400264 | 92500099 Kit Only | |
6 | 1 | O-ring | 11293 | Oil pump spigot | |
Items Included In Kit But Not Shown | |||||
1 | Screamin Eagle 68mm Throttle Body | 27300194 | |||
1 | Screamin Eagle 68mm Intake Manifold | 27300218 | |||
1 | Screamin Eagle High-Flow Injector kit | 27400067 | |||
1 | Exhaust header | 65600177 |
1. | Set motorcycle upright. See service manual. | |
2. | Disarm security system. See service manual. | |
3. | Remove seat. See service manual. | |
4. | Remove main fuse. See service manual. | |
5. | Remove fuel tank. See service manual. | |
6. | Liquid-Cooled Cylinder Heads with Center Position Radiator: Drain coolant system. |
1. | Remove air cleaner assembly. | |
2. | Remove exhaust system. | |
3. | Remove induction module. | |
4. | Disconnect harness connections from cylinder head. | |
5. | Disconnect coolant hoses from cylinder heads. | |
6. | Remove rocker covers, rocker arms, pushrods, and pushrod tubes. | |
7. | Remove cylinder heads, cylinder and pistons. | |
8. | Remove lifter covers, anti-rotation devices and lifters. | |
9. | Remove cam cover, cam plate and camshaft. |
1. | Install oil pump. | |
2. | Install new camshaft into engine. | |
3. | Assemble cam plate and camshaft drive. | |
4. | Verify camshaft to crankshaft timing marks are properly aligned. | |
5. | Install new lifters, anti-rotation device, new lifter cover gaskets and lifter covers. | |
6. | Install new pistons and new cylinders provided in kit. Follow instructions provided with piston and cylinder kit. NOTE This kit uses a special head torque sequence. | |
7. | Install new cylinder heads using new flange nuts included with kit. Follow instructions provided with cylinder head kit. | |
8. | Install pushrod tubes and pushrod new O-rings. | |
9. | With piston at approximately Bottom Dead Center (BDC) on power stroke, install rocker arms. | |
10. | Alternately tighten screws to pull rocker shaft down evenly. | |
11. | Install rocker covers. | |
12. | Verify that camshaft to crankshaft timing marks are properly aligned. | |
13. | Install cam cover and new gasket provided in kit. | |
14. | Prepare new induction module for installation. See instructions included with induction module. | |
15. | Install new high flow fuel injectors. | |
16. | Install new induction module. | |
17. | Connect coolant hoses to cylinder heads. NOTE Touring models require use of new exhaust header provided in kit or Screamin' Eagle High-Flow Exhaust System with Street Cannon Mufflers. | |
18. | Install exhaust system. | |
19. | Install air cleaner assembly. See instruction sheet included with separately purchased SE high flow air cleaner kit. |
1. | Install fuel tank. See service manual. | |
2. | Install main fuse. See service manual. | |
3. | Liquid-Cooled Cylinder Heads with Center Position Radiator: Fill coolant system and purge air. See service manual. | |
4. | Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual. | |
5. | Calibrate ECM with proper calibration for configuration. See dealer for details. | |
6. | Run motorcycle until engine is at normal operating temperature. Repeat several times to verify proper operation. | |
7. | See owner's manual for BREAK-IN RIDING RULES. |