Kits | Suggested Tools | Skill Level(1) |
---|---|---|
52300245 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Backrest assembly (includes Items 2-9) | 52300332 | ||
2 | 1 | Backrest structure weldment | Not sold separately | ||
3 | 1 | Backrest cushion assembly | Not sold separately | ||
4 | 1 | Screw, TORX button head 1/4-20 x 70 mm (2.75 in) long | 1107 | ||
5 | 2 | Washer, nylon | 6410 | ||
6 | 4 | Backrest housing (includes Item 7) | Not sold separately | ||
7 | 4 | Medallion, Bar & Shield logo | Not sold separately | ||
8 | 2 | Screw, hex socket flat head #8-32 x 12.7 mm (1/2 in) long | 3159 | ||
9 | 1 | Adjustment knob | 52300289 | ||
10 | 1 | Backrest support assembly (Right) | Not sold separately | ||
11 | 1 | Backrest support assembly (Left) | Not sold separately | ||
12 | 1 | Cap screw, hex head | 4298 | ||
13 | 1 | Spacer | 12400064 | ||
Items mentioned in text, but not included in kit | |||||
A | 2 | Original Equipment (OE) forward fender support cover screw | |||
B | 2 | OE Rear fender support cover screw | |||
C | 4 | OE Washer | |||
D | 2 | OE Nut | |||
E | 2 | OE Nut on turn signal screw inside fender | |||
F | 1 | Keyhole slot | |||
G | 1 | OE Rear fender mount clip (not shown) | |||
H | 2 | Backrest assembly post | |||
I | 2 | Backrest support dock |
1. | For vehicles equipped with security siren: a. 2007 and later: Verify that Hands-Free Fob is present. Turn ignition key switch to IGNITION. b. 2006 and earlier: Disarm siren with key fob. | |
2. | Position and secure vehicle upright using a suitable lift or jack. See service manual. |
1. | If a passenger pillion is installed, it must be removed before installing backrest side supports. |
1. | Remove upper rear shock fastener stacks. See service manual. a. Raise vehicle to access fender support fasteners under rear fender. | |
2. | See Figure 1. Remove forward fender support cover screw (A), washer (C) and nut (D) from one side of vehicle. | |
3. | Remove rear fender support cover screw (B) and washer (C) on same side. | |
4. | Loosen, but do not completely remove the nut (E) from the turn signal screw inside the fender. | |
5. | On left side only, for vehicles with side-mounted license plate: a. Remove and recycle or properly dispose of turn signal mounting stud. b. Replace with hex head screw (12) and spacer (13) from kit. |
6. | Get backrest support assembly (10 or 11) from kit. | |
7. | Insert backrest support between rear fender and fender support strut. a. Carefully align keyhole slot (F) over turn signal wires. b. Lower backrest support between fender and fender support strut. c. lower until two mounting holes align with strut and support cover holes. |
8. | Insert forward fender support cover screw (A) through washer (C) and hole in support cover, strut, backrest support and fender. a. Loosely thread screw into nut (D) removed earlier. DO NOT fully tighten at this time. b. Insert rear fender support cover screw (B) through washer (C) and hole in support cover, strut, backrest support and fender. c. Thread screw loosely into rear fender mount clip. DO NOT fully tighten at this time. | |
9. | Repeat Steps 3-8 on opposite side of vehicle. | |
10. | Get backrest assembly (1) from kit. Grasp posts (H) at curved section above tip. | |
11. | While standing behind vehicle: a. Insert backrest posts into docks (I) at front of backrest supports. b. Shift support positions as needed to guide posts straight into docks until a definite click is heard from each dock. c. Pull up equally on posts to verify proper engagement. | |
12. | Tighten nuts (E) on each turn signal screw. Torque: 14.9–24.4 N·m (132–216 in-lbs) | |
13. | Tighten forward (A) fender support screws on each side of fender. Torque: 14.9–24.4 N·m (132–216 in-lbs) |
1. | Lower vehicle from lift or jack. See service manual. | |
2. | Install upper rear shock fastener stacks. See service manual. | |
3. | Test backrest removal: a. Stand behind vehicle. b. While pressing the buttons on outboard side of each backrest support dock. c. Pull backrest posts straight out of docks. | |
4. | Test backrest install: a. Stand behind vehicle. b. Grasp posts at curved section above tip. c. Insert backrest posts straight into docks until a definite click is heard from each dock. d. Pull up equally on posts to verify proper engagement. | |
5. | After installing backrest, pull upward to be sure it is locked in position. |