TOUR-PAKS FOR FLHP, FLHTP POLICE MODELS
941000012025-01-06
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) | Time |
|---|---|---|---|
53000712AV, 53000712DH, 53000714AV, 53000714DH | Safety Glasses, Torque Wrench |  | 1 hour |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Tour-Paks Models Kit Components for FLHP, FLHTP Police (Non-Drilled 53000714 Shown)
Figure 2. Kit Contents: Tour-Paks Models Kit Components for FLHP, FLHTP Police (Drilled 53000712 Shown)
Table 2. Kit Contents: Tour-Paks Models Kit Components for FLHP, FLHTP Police
 | KIt | Item | Qty | Description | Part No. | Notes |
|---|---|---|---|---|---|---|
 | ALL Kits | 1 | 1 | Bottom shell, Police Tour-Pak w/ Emergency Lighting | 53000761 | |
| 2 | 1 | Cover, Police Tour-Pak | 54318-10 | ||
| 3 | 1 | Gasket, cover | 53907-01 | ||
| 4 | 2 | Hinge, lower | 53427-80 | ||
| 5 | 2 | Hinge, upper | 90902-93 | ||
| 6 | 8 | Backing plate | 90964-63 | ||
| 7 | 8 | Rivet | 90967-64 | ||
| 8 | 4 | Rivet | 90965-63 | ||
| 9 | 2 | Rivet | 8502 | ||
| 10 | 2 | Latch body | 90649-07 | ||
| 11 | 2 | Spacer, latch | 53620-01 | ||
| 12 | 2 | Hasp, rivet | 90705-97 | ||
| 13 | 1 | Backing plate | 90688-85 | ||
| 14 | 4 | Screw, pan head TORX | 3597 | ||
| 15 | 7 | Plain washer, #6, Kit 53000712 | 6717 | ||
| 4 | Plain washer, #6, Kit 53000714 | ||||
| 16 | 1 | Tour-Pak Lock Kit (See dealer for key code) | 53194-07 | ||
| 17 | 1 | Catch, Tour-Pak latch | 79182-08A | ||
| 18 | 2 | Rivet | Not sold separately | ||
| 19 | 2 | Stay, Tour-Pak lid | Not sold separately | ||
| 20 | 12 | Rivet, semi tubular | Not sold separately | ||
| 21 | 4 | Plain washer, #4 | 6335 | ||
| 22 | 4 | Washer, nylon | 6759 | ||
| 23 | 1 | Auxiliary stop/tail/turn signal (STT) bar kit | 68000282 | ||
| 24 | 2 | Fitting, straight through | 11560 | ||
| 25 | 5 | Rubber mount | 63960-01 | ||
| 26 | 6 | Flange nut, 1/4-20, with lock | 7716 | ||
| 27 | 4 | Hex standoff | 12400001 | ||
| 28 | 1 | Label, Tour-Pak capacity | 90921-09 | ||
| 29 | 1 | Label, Harley-Davidson logo with wings | 53908-01 | ||
| 30 | 1 | Mounting plate, upper, Kit 53000712 | 72659-10 | ||
| 2 | Mounting plate, Kit 53000714 | ||||
| 31 | 2 | Cable strap (not shown) | 10006 | ||
| 32 | 4 | Screw, truss head | Not sold separately | ||
| 53000712 | 33 | 1 | Mounting plate, lower | 53430-01 | |
| 34 | 1 | Fuse/terminal block | 72460-01 | ||
| 35 | 1 | Screw, pan head | Not sold separately | ||
| 36 | 3 | Flange nut, #10-24, with lock | 7878 | ||
| 37 | 2 | Fuse, automotive (blade type), 15A | 72347-94 | ||
| 38 | 1 | Battery charger | 99806-01A | ||
| 39 | 1 | Bracket, battery tender | 29527-01 | ||
| 40 | 4 | Screw, pan head | Not sold separately | ||
| 41 | 4 | Hex nut, #8-32, with external-tooth lockwasher | 7830 | ||
| 42 | 1 | Relay, Tour-Pak power, 70A | 31533-01 | ||
| 43 | 2 | Screw, pan head | Not sold separately | ||
| 44 | 1 | Power outlet | 91889-97 | ||
| 45 | 1 | Cover, power outlet | 91844-97 | ||
| 46 | 1 | Power inlet, 120 Volt, with cap | 99871-01 | ||
| 47 | 3 | Machine screw, pan head Phillips | 3225 | ||
| 48 | 3 | Hex nut, #6-32, with external-tooth lockwasher | 7889 | ||
| 49 | 1 | Cushion, battery | Not sold separately | ||
| 50 | 1 | Bracket, battery | 29523-01 | ||
| 51 | 1 | Strap, battery | 29525-01 | ||
| 52 | 1 | Hex head cap screw | 2879W | ||
| 53 | 2 | Hex head cap screw | 4720W | ||
| 54 | 6 | Plain washer, 3/8 in. | 6416 | ||
| 55 | 3 | Flange nut, 3/8-16, with lock | 7601 | ||
| 56 | 8 | Cushion, battery strap and bracket | 66352-65 | ||
| 57 | 1 | Anchor, electrical receptacle (attachment clip, used with LED kits) | 72199-94 | ||
| 58 | 1 | Harness, battery/power (not shown) | 70626-01 | ||
| 59 | 1 | Harness, power outlet (not shown) | 70628-01 | ||
| 60 | 1 | Harness, Police Tour-Pak (for auxiliary stop/tail/turn and side/rear flashers) (not shown) | 69202388 | ||
| 53000714 | 61 | 1 | Bottom shell, Police Tour-Pak w/o Emergency Lighting | 53000760 | |
| 62 | 1 | Harness, Police Tour-Pak Brake Light (not shown) | 72640-10 |
NOTE
Verify all contents are present in the kit before installing or removing items from vehicle.
GENERAL
Kit Number
53000712AV, 53000712DH, 53000714AV, 53000714DH
Models
This Police Tour-Pak® Kit is designed for installation on 2014 and later FLHP and FLHTP (Police) model motorcycles.
Verify that the most current version of the instruction sheet is used. It is available at: www.harley-davidson.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
NOTE
This accessory must be removed when vehicle is sold for non-police use. Follow all applicable federal, state and local regulations when changing to a civilian vehicle.
Installation Requirements
Separate purchase of Adapter Plate (53196-09) is required.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Various Tour-Pak configurations shown in Figure 14.
LED emergency lights are sold separately in a variety of colors. Installation of LED lights requires separate purchase of an auxiliary battery (H-D Part No. 65989-97C).
Both Tour-Paks can accommodate up to 9 LED lights which requires a separate purchase of 1-3 expander harness (69201092) if installing 3 or more lights.
- 53000712 has pre-drilled holes for: (4) 68000286 and (3) 68000277
- 53000714 can be drilled to accommodate any LED light. For the appropriate drill pattern, refer to the isheet for the LED light. LED harness (69202388) must be purchased to enable LED lighting.
Electrical Contact Lube (H-D Part No. 99861-02) or equivalent is required for the proper installation of this kit. This item is available from a Harley-Davidson dealer.
For harnesses that still have AMP 070 8 pin connector, use harness (68000137) to connect Tour-Pak at connector [7B] (AMP 070, 8 pin) to [7A] (MOLEX MX150, 6 pin) on main harness.
PREPARE
| 1 | Police tray screw (4 for 2009+) |
| 2 | Air reservoir mounting screw (2) |
| 3 | Police equipment mounting tray |
Figure 3. Remove Police Tray and Hardware
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
| 1. | Remove main fuse. See service manual. | |||||||||||||||||||
| 2. | Remove 40 amp fuse from the kit's Police Tour-Pak harness (69202388). | |||||||||||||||||||
| 3. | Figure 3 Remove the two Phillips-head air reservoir mounting screws (2) and lockwashers, and the hex head cap screws (1), washers and nuts securing the Original Equipment (OE) police mounting tray (3) to the support rails. | |||||||||||||||||||
| 4. | Discard the screws and washers, but save the nuts for later installation. | |||||||||||||||||||
| 5. | Discard the tray. NOTE Wrap the reservoir with a clean shop towel so it doesn't scratch the paint. | |||||||||||||||||||
| 6. | See Figure 4. Carefully remove the Tour-Pak assembly and hardware from the shipping container. | |||||||||||||||||||
| 7. | Open the Tour-Pak lid, and remove the four hex head screws (2) and washers (3) securing the upper mounting plate (1). | |||||||||||||||||||
| 8. | Remove the four hex standoffs (5) and the flange nut (6) securing the lower mounting plate or power supply mounting plate (4) to the isolator studs (8). | |||||||||||||||||||
| 9. | Remove the five flange nuts (9) on the outside of the Tour-Pak securing the isolator studs. | |||||||||||||||||||
| 10. | Remove the isolator studs (8). | 
Figure 4. Remove Upper and Lower Plate Hardware | ||||||||||||||||||
| 11. | For ALL models: See Figure 4. Raise the rear edge of the lower mounting plate/power supply mounting plate (4). | |||||||||||||||||||
| 12. | Lean the plate up against the front of the Tour-Pak to provide access to the isolator studs (8). | |||||||||||||||||||
| 13. | If necessary, use a cable strap (not supplied) to hold the mounting plate in place. | |||||||||||||||||||
| 14. | Temporarily set the Tour-Pak assembly aside. | |||||||||||||||||||
| 15. | Remove the pin and pivot bolt at the front of the seat. | |||||||||||||||||||
| 16. | Remove the two nuts and washers securing the seat trim panel assembly to the fender. | |||||||||||||||||||
| 17. | Remove the panel. | |||||||||||||||||||
| 18. | Save the panel and hardware for later installation. | |||||||||||||||||||
| 19. | Cut the two cable straps securing the pole lamp connector [59B] harness leg (with black and red/green wires) to the support rail. | |||||||||||||||||||
| 20. | Discard the cable straps. | |||||||||||||||||||
| 21. | Route the pole lamp wires away from the Tour-Pak mounting area. | |||||||||||||||||||
| 22. | Proceed to INSTALLATION. |
INSTALLATION
| 1. | See Figure 5. Remove the two screws (2) from the air reservoir mounting bracket. | |||||||||||
| 2. | Get the adapter plate kit (H-D Part No. 53196-09, purchased separately). | |||||||||||
| 3. | Align the adapter plate. | |||||||||||
| 4. | Install the reservoir bracket screws through the holes in the adapter plate into the reservoir mounting bracket. | |||||||||||
| 5. | Install the adapter plate to the support rails with the four hex socket head screws (1) and washers from the adapter plate kit. | |||||||||||
| 6. | Secure the screws. Tighten. | |||||||||||
| 7. | Lift the Tour-Pak and position it onto the adapter plate, aligning the holes in the bottom of the Tour-Pak with the five holes in the adapter plate. | |||||||||||
| 8. | See Figure 6. Insert the five rubber isolators (1) into the holes with the longer studs down. | |||||||||||
| 9. | Thread them through the Tour-Pak into the adapter plate, and tighten securely. | |||||||||||
| 10. | Install screw (2) and washer (3) from the adapter kit (see Figure 11 ) through the rear center hole in the Tour-Pak and into the adapter plate. | |||||||||||
| 11. | Secure the screw. Tighten. Torque: 9 N·m (80 in-lbs) hex nut | |||||||||||
| 12. | Reposition the lower mounting plate/power supply mounting plate onto the isolator studs. | |||||||||||
| 13. | Install a 1/4-20 hex flange nut onto the forward center stud. | |||||||||||
| 14. | Install the four hex standoffs previously removed onto the remaining studs. | |||||||||||
| 15. | Secure the flange nut and standoffs. Tighten. Torque: 9 N·m (80 in-lbs) hex nut | 
Figure 5. Installing Adapter Plate 
Figure 6. Install Tour-Pak Mounting Hardware | ||||||||||
| 16. | If installing LED Emergency Light Kits, proceed to the next section. | |||||||||||
| 17. | If NOT installing LED Emergency Light Kits, proceed to Tour-Pak Electrical Connection to Vehicle. |
Installing LED Emergency Light Kits
NOTE
- 53000714: Drill necessary holes for desired LED lights according to hole pattern in respective isheets.
- 53000712: Continue to step 1.
| 1. | Install LED light using the screws, nuts, and washers from the light kit. Tighten. Torque: 2.5–3 N·m (22–27 in-lbs) | |
| 2. | Repeat for the remaining light kits. | |
| 3. | Connect the Molex connectors on LED lights with mating connectors from Tour-Pak wiring harness. | |
| 4. | If connecting more than three LED emergency lights, the following Tour-Pak splitter (69201092) will be needed: |
- 4-5 lights order (1) splitter
- 6-7 lights order (2) splitters
- 8-9 lights order (3) splitters
Installing the Auxiliary Battery
| 1. | See Figure 7. Loosely assemble the battery mounting bracket (1) to the semi-circular boss molded in the bottom of the Tour-Pak with hex head screw (2), two washers (3) and flange nut (7) from the kit. Tighten. Length/Dimension/Distance: 25.4 mm (1 in) | 
Figure 7. Install Auxiliary Battery | ||||||||||||||
| 2. | Orient and position the auxiliary battery (purchased separately) behind the mounting bracket as shown, placing it on the rubber battery cushion. | |||||||||||||||
| 3. | Loosely install the battery strap (4) using two long hex head screws (5), four washers (6) and two flange nuts (7) from the kit. Tighten. | |||||||||||||||
| 4. | Make sure the battery is centered, and the mounting bracket is positioned properly. | |||||||||||||||
| 5. | While pushing the mounting bracket forward, tighten the bracket hardware. Tighten. Torque: 13.6–16.3 N·m (10–12 ft-lbs) | |||||||||||||||
| 6. | Return to the battery strap hardware. Tighten. Torque: 13.6–16.3 N·m (10–12 ft-lbs) NOTE DO NOT CONNECT the battery terminals to the auxiliary battery at this time. | |||||||||||||||
| 7. | Locate the red (positive) and black (negative) battery cables inside the Tour-Pak. | |||||||||||||||
| 8. | Make sure the cables are not touching each other or anything metal in the Tour-Pak. |
Tour-Pak Electrical Connection to Vehicle
| 1. | Refer to the service manual, and remove the ECM and tray for access to the main motorcycle battery. | |||||
| 2. | Locate the rear lighting wiring harness on the vehicle. | |||||
| 3. | Disconnect rear lighting harness from the main vehicle harness. | |||||
| 4. | Connect Police Tour-Pak harness to connectors [C7A] and [C7B]. | |||||
| 5. | Route the Police Tour-Pak harness from the Tour-Pak along the left upper frame tube to the rear lighting harness connector. | |||||
| 6. | Place the upper mounting plate (30) onto the four hex stand-offs (27). NOTE Verify that the ignition key switch is in the OFF position before attaching the battery cables. | |||||
| 7. | Secure using four hex screws (40) and washers (41). Tighten. Torque: 9 N·m (80 in-lbs) hex head screw | |||||
| WARNING Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) | ||||||
| 8. | See Figure 8. Route the Tour-Pak positive battery cable with the 40 Amp in-line fuse (1) as shown. | |||||
| 9. | Loosely install the terminal over the currently installed positive terminal on the motorcycle battery positive post. | |||||
| 10. | Tuck the fuse holder into the space between the battery and the left upper frame tube as shown. | |||||
| 11. | Secure the terminal. Tighten. Torque: 3.4 N·m (30 in-lbs) hex bolt NOTE DO NOT connect the negative battery cable at this time. | 
Figure 8. Connect Tour-Pak Battery Cables to Motorcycle Battery | ||||
| 12. | See Figure 9. Install a cable strap (1, not provided) to secure the Tour-Pak Harness to the mounting rail. | |||||
| 13. | Return to the Tour-Pak and locate the positive (black with red collar) and negative (black) battery cables inside the Tour-Pak. | 
Figure 9. Secure Tour-Pak Harness to Mounting Rail | ||||
| WARNING Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a) | ||||||
| 14. | Route the positive battery cable terminal to the auxiliary battery. | |||||
| 15. | Install the terminal to the positive battery post. | |||||
| 16. | Secure the terminal screw. Tighten. Torque: 3.4 N·m (30 in-lbs) hex head screw | |||||
| 17. | Route the negative battery cable terminal to the auxiliary battery. | |||||
| 18. | Install the terminal to the negative battery post. | |||||
| 19. | Secure the terminal screw. Tighten. Torque: 3.4 N·m (30 in-lbs) hex head screw | |||||
| 20. | Apply a light coat of Harley-Davidson electrical contact lubricant (H-D Part No. 99861-02), petroleum jelly or corrosion retardant material to the battery terminals. | |||||
| 21. | If not installing an auxiliary battery, remove the 40 Amp fuse from the in-line holder. Failure to do so could cause arcing from the positive cable, leading to electrical or equipment damage. | |||||
| 22. | Locate the two-way Deutsch pole lamp socket housing [59B] (with black and green/red wires) at the left rear of the vehicle under the luggage rack. | |||||
| 23. | Connect it to the two-way pin housing coming from the Tour-Pak. | |||||
| 24. | See Figure 8. Return to the area under the seat. | |||||
| 25. | Route the Tour-Pak negative battery cable (2) around the front of the motorcycle battery. | |||||
| 26. | Install the terminal over the currently installed negative terminal on the negative battery post. | |||||
| 27. | Secure the terminal. Tighten. Torque: 3.4 N·m (30 in-lbs) hex bolt | |||||
| 28. | Apply a light coat of Harley-Davidson electrical contact lubricant (H-D Part No. 99861-02), petroleum jelly or corrosion retardant material to the battery terminals. | |||||
| 29. | Install the ECM caddy and ECM to the underseat location. | 
Figure 10. Install Trim Panel | ||||
| 30. | Install seat. After installing the seat, pull up on the seat to verify that it is secure. See service manual. | |||||
| 31. | Close the Tour-Pak and test the auxiliary stop/tail/turn signal (STT) light for proper operation. | |||||
| 32. | Check the operation of the LED lights, if installed. a. Select AUX on the right-side handlebar pursuit switch to activate the Tour-Pak LED lights. b. Multiple flasher patterns are available with these lights. See individual light instruction sheets for programming instructions. |
POLICE TOUR-PAK ADAPTER PLATE KIT
Figure 11. Police Tour-Pak Adapter Plate Kit 53196-09
Table 3. Service Parts
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Adapter plate, Police Tour-Pak | Not sold separately |
2 | Hex head cap screw (install from inside Tour-Pak) | 3728 |
3 | Plain washer, 1/4 inch (install from inside Tour-Pak) | 6235 |
4 | Hex socket button head screw (4) | 4365 |
WIRING DIAGRAM
Figure 12. Wiring Diagram; Police Tour-Pak 54177-10 or 54178-10
WIRING DIAGRAM
Figure 13. Wiring Diagram; Police Tour-Pak 54179-10 or 54180-10
Figure 14. Tour-Pak Lighting Options
COMPLETE
| 1. | Install main fuse. See service manual. | |
| 2. | Install 40 amp fuse from the kit's Police Tour-Pak harness (69202388). |