SCREAMIN' EAGLE 117 (1916 CC) BOLT-ON RACE KIT
J062842025-01-23
GENERAL
Kit Number
92500052, 92500053
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Separate purchase and installation of extra parts or accessories may be required for proper installation of this kit. See the Sreamin' Eagle® Pro Catalog or contact a Harley-Davidson® Dealer.
NOTE
Discard 4 in head gasket included with the top end gasket kit (part number 17349-07B). Use the Multi-Layer Steel 4.125 in head gasket included with the piston and cylinder kit.
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
Kit Contents
NOTE
The kit is intended for High Performance applications only. This Kit is not legal for sale or use on pollution controlled motor vehicles. This kit may reduce or void the limited vehicle warranty.
Engine-related performance parts are intended FOR THE EXPERIENCED RIDER ONLY.
REMOVAL
Prepare for Service
| 1. | Disarm security system. | |
| 2. | Raise the motorcycle. | |
| 3. | Remove seat. See service manual. | |
| 4. | Remove main fuse. See service manual. | |
| WARNING When servicing the fuel system, do not smoke or allow open flame or sparks in the vicinity. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00330a) | ||
| 5. | Remove fuel tank. See service manual. |
Remove Engine Components
- Remove existing air cleaner assembly. See service manual.
- Remove existing exhaust system. See service manual.
- Disassemble engine top end and cam plate assembly.
- Remove existing clutch diaphragm spring. See service manual.
INSTALLATION
Install Engine and Clutch Components
- See Figure 3. Install new inner cam bearings included with Kit.
- Assemble throttle body and injectors from kit using original equipment fuel line and fuel rail. Refer to instructions in the supplied throttle body kit.
- Install throttle body assembly to engine using intake flanges and seals supplied in the throttle body kit. Refer to instructions from the supplied throttle body kit.
- 2008 through 2012 Models only: Install clutch diaphragm spring from kit. See service manual.
- Install exhaust system. See service manual.
- Install air cleaner assembly. Follow instructions in air cleaner kit.
Final Assembly
| 1. | Install fuel tank. See service manual. | |
| 2. | Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual. | |
| 3. | Install main fuse. See service manual. | |
NOTICE You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b) | ||
| 4. | Recalibrate ECM using a Screamin' Eagle Pro Super Tuner. (Purchased Separately). Refer to Screamin' Eagle Pro Catalog or contact a Harley-Davidson dealer. | |
| 5. | Run engine. Repeat several times to verify proper operation. |
Operation
Refer to BREAK-IN RIDING RULES in the Owner's Manual to break in the motorcycle.
SERVICE PARTS
Figure 1. Service Parts: Screamin' Eagle Twin Cam 117 (1916 cc) Bolt-on Race Kit
Table 1. Service Parts: Screamin' Eagle Twin Cam 110 (1800 cc) Bolt-on Stage V Race Kit
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
1 | Cylinder assembly (Black) (2) | 16800126 | 6 | Gasket, 4.125 in MLS cylinder head (2) | 16500510 | |
1 | Cylinder assembly (Granite) (2) | 16800128 | 7 | 117 Medallion, cylinder head | Not Sold Separately | |
2 | Piston (2) | Not Sold Separately | 8 | Screws (4), medallion | 25800017 | |
3 | Piston Ring Set (2) | 22000051 | 9 | O-ring kit, cylinder base (1) | 11907 | |
4 | Piston pin (2) | 22100001 | 10 | Gasket, exhaust port (2) | 65324-99A | |
5 | Piston pin circlip (4) | 22097-99 | 11 | Seal, intake manifold (2) | 26995-86B | |
Notes: Piston Kit (2190079) includes 2 through 5. Item 9 through 11 are also included in Top End Gasket Kit (17349-07B). Items 1 through 8 are included in Piston and Cylinder Kit (92500050) Black and (92500051) Granite. | ||||||
Figure 2. Service Parts: Screamin' Eagle Twin Cam 117 (1616 cc) Bolt-on Race Kit
Table 2. Service Parts: Screamin' Eagle Twin Cam 117 (1916 cc) Bolt-on Race Kit
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
|---|---|---|---|---|---|---|
1 | Gasket, rocker cover base (2) | 16719-99B | 8 | Breather bolt (4) | 4400 | |
2 | Gasket, rocker cover top (2) | 17386-99A | 9 | Breather assembly (2) | 17025-03A | |
3 | Gasket, tappet cover (2) | 18635-99B | 10 | Baffle assembly (2) [includes gaskets (2)] | 26500002 | |
4 | O-ring, middle push rod cover (4) | 11132A | 11 | Valve seals (4) (Not Shown) | 18067-09 | |
5 | O-ring, lower push rod cover (4) | 11145A | 12 | High capacity tappet kit | 18572-13 | |
6 | O-ring, upper push rod cover (4) | 11293 | 13 | Perfect fit pushrod kit, +.030 in | 18401-03 | |
7 | O-ring, rocker arm support (2) | 11270 | 14 | Spring, clutch diaphragm (2) (Not Shown) | 37951-98 | |
Notes: Items 1 through 11 are included in Top End Gasket Kit (17349-07B). | ||||||
Figure 3. Service Parts: Screamin' Eagle Twin Cam 117 (1916 cc) Bolt-on Race Kit
Table 3. Service Parts: Screamin' Eagle Twin Cam 117 (1916 cc) Bolt-on Race Kit
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Gasket, cam cover | 25244-99A |
2 | Retaining ring | 11461 |
3 | Camshaft, front | Not Sold Separately |
4 | Camshaft, rear | Not Sold Separately |
5 | Bearing kit, needle, left side (2) | 24018-10 |
6 | O-ring, oil pump to cam plate | 11293 |
7 | O-ring, cam plate to crankcase (2) | 11301 |
8 | Roll pin | 601 |
9 | O-ring kit, includes cylinder base O-rings | 11907 |
10 | Hi-flow injector kit (not shown) | 27796-08 |
11 | 58 mm ETC throttle body kit (not shown) | 27713-08 |
Items mentioned in text, but not included in kit: | ||
A | Cam drive retention kit (includes screw and washer) | 91800088 |
Items 3 and 4 are available in Cam Kit, SE259 (25482-10) | ||