TOURING MODEL P&A EXHAUST SHIELDS
J048302025-02-01
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
64981-09, 66906-10, 65400064, 65400117 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Touring Model P&A Exhaust Shields
Table 2. Kit Contents: Touring Model P&A Exhaust Shields Kit
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Exhaust shield, right, upper rear | Not sold separately | Kit: 64981-09 |
| Exhaust shield, right, upper rear, black | Not sold separately | Kit: 66906-10 | ||
| 2 | 1 | Exhaust shield, right, upper front | Not sold separately | Kit: 64981-09 |
| Exhaust shield, right, upper front, black | Not sold separately | Kit: 66906-10 | ||
| 3 | 1 | Exhaust shield, right, lower rear | Not sold separately | Kit: 64981-09 |
| Exhaust shield, right, lower rear, black | Not sold separately | Kit: 66906-10 | ||
| 4 | 1 | Exhaust shield, left, rear (not included in all kits) | Not sold separately | Kit: 64981-09 |
GENERAL
Instruction sheet is also available electronically. To verify you are using the most current version available, do one of the following:
- Go to h-d.com/isheets
- Scan QR code in upper left corner of the instruction sheet
NOTE
This instruction sheet may have a Supplemental Video to assist installer in clarifying a certain part of the assembly. A linked video would be located at the end of this instruction sheet.
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
There are no service parts available with this kit.
WARNINGRider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
REMOVE
Remove Original Equipment (OE) Exhaust Shields
WARNINGAvoid contact with exhaust system and wear protective clothing that completely covers legs while riding. Exhaust pipes and mufflers get very hot when engine is running and remain too hot to touch, even after engine is turned off. Failure to wear protective clothing could result in burns or other serious injury. (00009a)
| 1. | Allow vehicle to cool. | |
| 2. | Note position of OE clamp screws securing exhaust shields to exhaust pipes. | |
| 3. | See Figure 2. Open band clamps (1) and spread bands to remove front and rear exhaust shields (2) from exhausts. NOTE Clamp screws are positioned on either side of the exhaust pipe for clearance. | |
| 4. | Remove clamps from exhaust shields. Retain clamps. |
INSTALL
Install Black Exhaust Shields
| 1. | Install OE clamps to new exhaust shields. | |
| 2. | See Figure 1. Spread band around exhaust pipes and push end of bands to engage clamp screws. a. Tighten to hold exhaust shields in place. | |
| 3. | Adjust shields and band clamps to access clamp screws and to avoid contact with other components. | |
| 4. | Tighten clamp screws. |
NOTICE
Wipe all fingerprints off of exhaust system components after installation and before starting engine. Oil from hands can leave permanent marks on exhaust system finish. (00346a)
| 1 | Exhaust shield clamp |
| 2 | Exhaust shield |
Figure 2. Exhaust Shield Clamp and Exhaust Shield