OIL COOLER FAN COOLED

J063542025-02-17

GENERAL INFORMATION

Table 1. General Information

Kits	Suggested Tools	Skill Level⁽¹⁾
62700204	Safety glasses, Torque wrench, DTII

(1) DTII and dealer installation required

KIT CONTENTS

Figure 1. Kit Contents: Oil Cooler

Table 2. Kit Contents: Oil Cooler Kit

Verify that all contents are present in the kit before installing or removing items from vehicle.
Item	Qty	Description	Part No.	Notes
1	1	#4 Worm drive clamp, inlet hose	9946
2	1	Inlet hose, engine to oil cooler	62700143
3	2	Grommet	11692
4	1	Oil cooler with fan assembly	Not sold separately
	1	Fan	26800095
	1	Oil cooler	62700133
5	1	Outlet hose, oil cooler to downtube	62700144
6	1	#8 Worm drive clamp, inlet hose	9969

GENERAL

Instruction sheet is also available electronically. To verify you are using the most current version available, do one of the following:

Go to h-d.com/isheets
Scan QR code in upper left corner of the instruction sheet

NOTE

This instruction sheet may have a Supplemental Video to assist installer in clarifying a certain part of the assembly. A linked video would be located at the end of this instruction sheet.

Models

For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.

Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.

Installation Requirements

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:

A Harley-Davidson dealer.
H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.

NOTE

Functionality of this kit will require a verification that oil cooler fan control has been set to "ENABLED" in the vehicle's Electronic Control Module (ECM). This verification can ONLY be performed by a factory-trained technician at a Harley-Davidson dealer, using the most recent version of the DIGITAL TECHNICIAN II (Part Number:HD-48650) computer-based diagnostic software package.

REMOVE

Remove Oil Cooler Cover

1.	Cover front fender to protect finish.
2.	Remove oil cooler cover. a. Pull forward at bottom to free posts from grommets. b. Rotate up and lift off upper retainer.
3.	Place a drain pan under oil cooler.

Remove Oil Cooler

1.	See Figure 2. Disconnect hoses (1, 6) from oil cooler (7).
2.	Remove screws (2).
3.	Slide oil cooler assembly up to disengage retainer (5) from slot (3). Remove the oil cooler.
4.	Remove protective cap from electrical connector for fan on vehicle.
5.	Remove exhaust system to access clamp on oil cooler inlet hose (1). See service manual.
6.	Remove oil cooler inlet hose (1) from engine.
7.	Remove oil cooler outlet hose (6) from downtube.

INSTALL

1.	See Figure 1. Install new grommets (3) in fan assembly (4) with larger part of grommet facing front of vehicle.
2.	Install oil cooler inlet hose (2) with new clamp (1) to engine. Do not completely tighten clamp at this time, leave loose.
3.	Install oil cooler outlet hose (5) on downtube with new clamp (6). Do not completely tighten clamp at this time, leave loose.
4.	See Figure 2. Install oil cooler assembly (8). Slide oil cooler assembly down to engage retainer (5) in slot (3).
5.	Apply threadlocker to threads of screws (2).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97)
6.	Install screws (2). Tighten. Torque: 10.8–13.6 N·m (96–120 in-lbs)
7.	See Figure 1. Connect hoses to oil cooler using new clamps (1) and (6). Adjust hoses as needed.
8.	Position all clamps 3.8 mm (0 in) from end of hose. Tighten. Torque: 0.9 N·m (8 in-lbs)
9.	Install exhaust system. See service manual.
10.	Using DTII to verify oil cooler fan has been set to ENABLED. Special Tool: DIGITAL TECHNICIAN II (HD-48650)

1	Inlet hose, engine to oil cooler
2	Screw (2)
3	Slot
4	Downtube
5	Retainer
6	Outlet hose, oil cooler to downtube
7	Oil cooler, non-fan cooled
8	Oil cooler, with fan
9	Grommet (2)

Figure 2. Oil Cooling Components

NOTICE

Oil level cannot be accurately measured on a cold engine. For pre-ride inspection, with motorcycle leaning on jiffy stand on level ground, oil should register on dipstick between arrows when engine is cold. Do not add oil to bring the level to the FULL mark on a COLD engine. (00185a)

NOTICE

Do not operate the engine when the oil level is below the add mark on the dipstick at operating temperature. Engine damage will result. (00187b)

COMPLETE

1.	Install oil cooler cover. a. Engage upper retainer. b. Rotate down and back to engage posts to grommets.
2.	Check engine oil level. See service manual for check oil procedure.
3.	Refer to DTII or Electrical Diagnostic Manual (EDM) to verify fan control function on vehicle ECM. Special Tool: DIGITAL TECHNICIAN II (HD-48650) NOTE Position the clamps to avoid interference with oil filter installation. Check that hose routing is clear of the oil filter and sharp edges. The hoses must be free of bends or kinks that could obstruct oil flow.

OPERATING PARAMETERS

Engine Temperature ON/OFF Criteria

105 °C (221 °F) and higher, fan will turn ON.
95 °C (203 °F) and lower, fan will turn OFF.

Speed ON/OFF Criteria

40 km/h (25 mph) and higher, fan will turn OFF regardless of engine temperature.
48 km/h (30 mph) and lower, Engine Temperature ON/OFF Criteria will be enabled.