Kits | Suggested Tools | Skill Level(1) |
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57100504XXX, 57100505XXX, 57100511XXX | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
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Item | Qty | Description | Part No. | Notes | |
1 | 1 | Fairing lower, outer, RH | See dealer for painted part numbers | ||
2 | 1 | Media storage compartment, RH | Not sold separately | See dealer for individual parts needed | |
3 | 6 | Screw, socket head, dog point, 1/4-20 x 2.25, T-27 | 10201428 | 5.1–6.2 N·m (45–55 in-lbs) | |
4 | 1 | Fairing lower assembly, inner, RH | 57100436 | See dealer for individual parts needed | |
5 | 6 | Screw, socket head, dog point, 1/4-20 x 0.75, T-27 | 10201368 | ||
6 | 1 | Plastic fastener | 12600067 | ||
7 | 1 | Debris deflector | 57100447 | Includes panel clip (2) 12200025 | |
8 | 1 | Fairing lower assembly, inner, LH | 57100437 | See dealer for individual parts needed | |
9 | 2 | Grommet | 12100153 | ||
10 | 1 | Media storage compartment, LH | Not sold separately | See dealer for individual parts needed | |
11 | 1 | Fairing lower, outer, LH | See dealer for painted part numbers | ||
12 | 2 | Reflector, amber, flat | 67900212A |
1. | If installed, remove original radiator shroud. See service manual. | |
2. | If NOT previously installed, install Fairing Lower Engine Guard Kit following instructions provided. |
1. | See Figure 1. Locate left hand media storage compartment (10) and screws (3) from kit. | |||||||||||||
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Figure 2. LH Media Compartment Installation | |||||||||||||
2. | See Figure 1. Locate left hand inner lower fairing assembly (8) and screws (5) from kit. a. See Figure 3. Install inner lower fairing assembly paying attention to engage the vent door fork and pin as shown with the pin positioned outboard in the assembly. | |||||||||||||
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Figure 3. LH Lower Fairing Vent Linkage Installation
Figure 4. LH Inner Lower Fairing Installation | |||||||||||||
3. | See Figure 1. Locate grommet (9) from kit. a. See Figure 5. Install grommet (1) into engine guard mounting tab (2). b. Verify that all 5 grommets are secured in place. |
Figure 5. Grommet Installation | ||||||||||||
4. | See Figure 1. Locate left outer lower fairing (11) from kit. a. See Figure 6. Install outer lower fairing (1) mounting posts into grommets in inner lower fairing (2) from outboard toward vehicle centerline making certain to engage all 5 mounting posts into grommets. |
Figure 6. Outer Lower Fairing Installation | ||||||||||||
5. | Repeat all steps for right hand lower fairing. a. Install right inner lower fairing forward of the left inner lower fairing at the center fastener location. | |||||||||||||
6. | See Figure 1. When left and right hand installation is complete, install plastic fastener (6) from front to rear to secure the center of both outer lower fairing arms. a. Install radiator debris deflector (7) by inserting top tabs into left and right inner fairing lower and inserting lower clips until they click into the retainers. |
1. | Remove reflector from current location on fork sliders. a. Using dental floss (or similar material) in a back and forth motion, cut into adhesive backing and remove reflector. b. Repeat procedure on opposite side. | |
2. | Remove excess adhesive from both fork sliders. a. Clean area with isopropyl alcohol. b. Dry with a lint free cloth. | |
3. | See Figure 7. Install reflectors on left and right sides of front fender. a. Ambient temperature should be at least 16 °C (60 °F) for proper adhesion of the reflectors to the front fender. b. Allow at least 24 hours after applying the reflectors before exposing the area to vigorous washing, strong water spray or extreme weather. c. The adhesive bond will increase to maximum strength after about 72 hours at normal room temperature. | |
4. | Clean and prep surfaces on both sides of front fender. NOTE See Figure 7. Reflector should be located approximately ¼ inch (6.35 mm) (1) from rivet and align to the lower fender edge (3). a. Peel liner from tape. Install reflector (2) in position (3) on fork as shown. Press firmly into place. b. Hold reflector in position with steady pressure for approximately one minute. | |
5. | Repeat on opposite side. |
1. | See Figure 7. Install reflectors on left and right sides of front fender. a. Ambient temperature should be at least 16 °C (60 °F) for proper adhesion of the reflectors to the front fender. b. Allow at least 24 hours after applying the reflectors before exposing the area to vigorous washing, strong water spray or extreme weather. c. The adhesive bond will increase to maximum strength after about 72 hours at normal room temperature. | |
2. | Clean and prep surfaces on both sides of front fender. NOTE See Figure 7. Reflector should be located approximately ¼ inch (6.35 mm) (1) from rivet and align to the lower fender edge (3). a. Peel liner from tape. Install reflector (2) in position (3) on fork as shown. Press firmly into place. b. Hold reflector in position with steady pressure for approximately one minute. | |
3. | Repeat on opposite side. |
1 | Dimension: ¼ inch |
2 | Reflector |
3 | Fender edge |
1. | See Figure 8. The fairing lower vent doors can be adjusted to direct airflow for rider comfort. Rotate the vent door lever inboard to adjust each vent open, or outboard to close each vent door. NOTE For best results in warm weather conditions, begin with vent fully open then adjust for desired airflow. a. Adjust: With the vehicle parked, grasp the vent door lever and rotate to the desired position. |
Figure 8. Fairing Lower Vent Operation |