Kits | Suggested Tools | Skill Level(1) |
---|---|---|
92500107, 92500108, 92500109, 92500110, 92500111, 92500112 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
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Item | Qty | Description | Part No. | Notes | |
1 | 1 | Piston kit, 128 | 21900101 | Includes Instruction J06687 | |
2 | 1 | Piston kit, 131 | 21900099 | Includes Instruction J06687 | |
3 | 4 | O-ring, coolant manifold | 11900090 | ||
4 | 2 | Exhaust gasket | 65324-83B | ||
5 | 8 | Flange nut | 10200303 | ||
6 | 1 | Cylinder head kit, air cooled (Black Granite) | 16500749 | Includes Instruction 94100117 | |
Cylinder head kit, air cooled (HOG black) | 16500750 | ||||
7 | 1 | Cylinder kit (Black Granite) | 16800404 | Includes Instruction J06682 | |
Cylinder kit (HOG black) | 16800407 |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 4 | O-ring | 11293 | ||
2 | 4 | O-ring | 11132A | ||
3 | 4 | O-ring | 11145A | ||
4 | 2 | Gasket, lifter cover | 25700362A | ||
5 | 1 | Lifter kit, high capacity | 18572-13 | ||
6 | 2 | Gasket, lower rocker cover | 25700425A | ||
7 | 2 | O-ring, breather | 11900116 | ||
8 | 2 | Gasket, upper rocker cover | 25700372B |
Item | Qty | Description | Part No. | Notes | |
---|---|---|---|---|---|
1 | 1 | Gasket, cam cover | 25700370A | ||
2 | 1 | Camshaft drive sprocket retention kit | 25566-06 | Purchase separately | |
3 | 1 | O-ring, cam plate to oil pump | 11900103 | ||
4 | 1 | Camshaft, SE8-517 | 25400353 | ||
5 | 1 | cam bearing | 9298B | ||
6 | 1 | Oil pump (Oil cooled) | 62400247 | Purchased separately, if needed | |
1 | Oil pump (Twin cooled) | 62400248 | Purchased separately, if needed | ||
7 | 1 | Seal | 62400205 | Purchased separately, if needed | |
8 | 1 | O-ring, oil pump to crankcase | 11293 | ||
Items included but not shown | |||||
1 | Screamin' Eagle 64mm throttle body kit | 27200040 | Includes Instruction J06346 | ||
1 | Screamin' Eagle high flow injection kit | 27400040 | |||
1 | Evaporative canister kit | 60900103 | Includes Instruction 94100244 | ||
1 | Timer cover | 25600117 | Includes Instruction J06689 | ||
1 | Product information label | Not sold separately | |||
1 | 128 Stage IV Insert | 25600127 | |||
1 | 131 Stage IV Insert | 25600129 | |||
1 | Exhaust header | 65600452 | |||
1 | Fan assisted oil cooler kit | 62700204 | Included in kit 29500107B |
1. | Remove fuel tank. See service manual. | |
2. | Remove seat. See service manual. | |
3. | Remove main fuse. See service manual. |
1. | Remove air cleaner assembly. | |
2. | Remove exhaust system. | |
3. | Remove induction module. | |
4. | Disconnect harness connections from cylinder head. | |
5. | Remove oil coolant lines and manifolds from engine. | |
6. | Remove rocker covers, rocker arms, pushrods and pushrod tubes. | |
7. | Remove cylinder heads, cylinder and pistons. | |
8. | Remove lifter covers, anti-rotation devices and lifters. | |
9. | Remove cam cover, cam plate and camshaft. | |
10. | Remove inner cam bearing. | |
11. | Remove clutch unless already equipped with a ten plate clutch. See service manual. |
1. | Install clutch using ten plate clutch. See instruction sheet J06246 and service manual. NOTE Ten-plate assist and slip clutch used in Milwaukee-Eight vehicles has sufficient capacity to support this kit for most applications. Only install higher capacity springs if clutch slippage occurs. Higher capacity springs will increase clutch lever effort. | |
2. | Figure 3 Install camshaft needle bearing (5). | |
3. | Install oil pump (7). | |
4. | Install camshaft into engine. | |
5. | Assemble cam plate and camshaft drive. | |
6. | Verify that camshaft to crankshaft timing marks are properly aligned. | |
7. | Install lifters (provided in kit), anti-rotation device, lifter cover gaskets (provided in kit) and lifter covers. | |
8. | Install pistons and cylinders provided in kit. Follow instructions provided with piston and cylinder kit. NOTE This kit uses a special head torque sequence. | |
9. | Install cylinder heads using new flange nuts included with kit. Follow instructions provided with cylinder head kit. | |
10. | Install pushrod tubes and pushrods using O-rings provided with kit. | |
11. | With piston at approximately Bottom Dead Center (BDC) on power stroke, install rocker arms. | |
12. | Alternately tighten screws to pull rocker shaft down evenly. | |
13. | Install rocker covers. | |
14. | Verify that camshaft to crankshaft timing marks are properly aligned. | |
15. | Install cam cover and new gasket provided in kit. | |
16. | Prepare induction module included with kit for installation. See instructions included with induction module. | |
17. | Install high flow fuel injectors. | |
18. | Install induction module. | |
19. | Install coolant/oil manifold to cylinder heads. a. Thoroughly clean ALL threadlocking material from threads of screws and threaded holes. See service manual. b. Clean all debris from mating surfaces. c. Install O-rings provided in kit. | |
20. | Air-Cooled Touring models: Install fan assisted oil cooler (included in kit). | |
21. | Install exhaust system. a. Touring models require use of exhaust header provided in kit. | |
22. | Install air cleaner assembly. a. See instruction sheet included with separately purchased SE high flow air cleaner kit. | |
23. | Install new product information label (included in kit). a. Locate Vehicle Identification Number (VIN) label on frame downtube. b. Place information label on downtube of frame directly below VIN label. |
1. | Install fuel tank. See service manual. | |
2. | Install main fuse. See service manual. | |
3. | Twin Cooled: Fill coolant system and purge air. See service manual. | |
4. | Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual. | |
NOTICE You must recalibrate the ECM when installing this kit. Failure to properly recalibrate the ECM can result in severe engine damage. (00399b) | ||
5. | Calibrate Electronic Control Module (ECM) with proper calibration for configuration. See Harley-Davidson dealer for details. | |
6. | Run motorcycle until engine is at normal operating temperature. Repeat several times to verify proper operation. | |
7. | See owner's manual for BREAK-IN RIDING RULES. |
1. | Place information label on right down tube of frame directly below VIN label. | |
2. | Do not install this product label over other product information labels. | |
3. | This product information label must not be installed on other vehicles than specified. |
Description | Stage IV Part Numbers | EO Label Part Number |
---|---|---|
California EO Label | 92500107, 92500108, 92500109 92500110, 92500111, 92500112 | 14002727, 14003564 |