AIR COOLED FAIRING LOWER SPEAKER HARNESS INSTALL KIT (PN 76000978)
941001542025-10-01
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
76000978 | Safety glasses, Torque wrench, Screwdriver |  |
(1) A combination of software calibration, special tools or techniques required for installation
KIT CONTENTS
Figure 1. Kit Contents: Service Parts, Fairing Lower Speakers
Table 2. Kit Contents: Service Parts, Fairing Lower Speakers
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 6 | Screw, short | 2995 | |
| 2 | 2 | Gasket | 25700895 | |
| 3 | Grommet | 12100071 | ||
| 4 | Speaker wire harness | Not sold separately | ||
| 5 | 4 | Captive nut | 10100064 | |
| 6 | 8 | Screw, long | 10200294 | |
| 7 | 10 | Cable strap | 10006 | |
| 8 | Speaker enclosure, right | Not sold separately | ||
| 9 | Speaker enclosure, left | Not sold separately | ||
GENERAL
Instruction sheet is also available electronically. To verify you are using the most current version available, do one of the following:
- Go to h-d.com/isheets
- Scan QR code in upper left corner of the instruction sheet
NOTE
This instruction sheet may have a Supplemental Video to assist installer in clarifying a certain part of the assembly. A linked video would be located at the end of this instruction sheet.
NOTE
The newly installed audio system and speakers will not play audio unless it is configured using the Harley-Davidson audio app or by an authorized Harley-Davidson dealership.
NOTE
The various generations of speakers, amplifiers and wiring for Harley-Davidson vehicles were not designed or tested to work together. Please consult your dealership to ensure optimal performance and compatibility.
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models.
Note Worthy Items:
- Installation by a technician at a Harley-Davidson dealership is recommended.
- Download the Harley-Davidson Audio App from where apps are available.
- Use this kit in conjunction with other Harley-Davidson Audio powered by Rockford Fosgate® kits.
- This harness is for use ONLY on 2014 and later Harley-Davidson audio systems.
These items are available at your local Harley-Davidson dealership:
- 2014 and Later Touring: Separate purchase of Harley-Davidson Color Matched Fairing Lowers Speaker Front Enclosure (Part No. 57100233) is required for this installation. ALL models require separate purchase of left and right speaker front enclosures. See your dealership or contact Harley-Davidson Customer Support Center for proper color match.
- 2014 and Later Touring: Separate purchase of Harley-Davidson Color Matched Vented Fairing Lower Kit (Part No. 57100258xxx) may be required for this installation. FLH or FLTR models require prior or concurrent installation of Harley-Davidson air-cooled fairing lowers.
- 2014 and Later Touring: Separate purchase of Harley-Davidson Primary Amplifier and Dongle Kit (Part No. 76000997) is required for this installation.
- 2014 and Later Touring: Separate purchase of Harley-Davidson Primary Amplifier Installation Kit (Part No. 76000974 or 76001045) is required for this installation.
- 2014 and Later Touring: Separate purchase of Harley-Davidson Secondary Amplifier Installation Kit (Part No. 76000975) may be required for this installation. This depends if there are six or more speakers and how the amplifier channels are assigned.
- 2014 and Later Touring: Separate purchase of Harley-Davidson Stage 1 or 2 Speaker Kit (Part No. 76000984 or 76000985) may be required for this installation.
PREPARE
WARNINGTo prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
NOTE
This instruction sheet references service manual information. A service manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
NOTE
Models with security: Disable security system.
| 1. | Remove left and right saddlebags. | |
| 2. | Remove left and right side covers. | |
| 3. | Remove main fuse. | |
| 4. | Remove seat. | |
| 5. | Remove fuel tank. | |
| 6. | Remove wire trough cover. |
VENTED FAIRING LOWER
NOTE
See Installation Requirements for proper components that are needed for the assembly.
| 1. | Remove lower fairings. | |||||||||||
| 2. | See Figure 2. From the back: Remove screws (1). | 
Figure 2. Rear Screws | ||||||||||
| 3. | See Figure 3. From the front: Remove screws (3), block-off panel (4) and glove box (2). a. Disconnect vent door linkage. | 
Figure 3. Locking Tab and Block-Off Panel | ||||||||||
| 4. | See Figure 4. Remove glove box screws (1) and glove box (2). | 
Figure 4. Glove Box Screws | ||||||||||
| 5. | See Figure 5. Remove screw (1) and linkage (2). a. Install components on new front enclosure. Tighten. Torque: 1.3–2 N·m (12–18 in-lbs) | 
Figure 5. Vent Linkage Screw | ||||||||||
| 6. | See Figure 6. Clean the gasket contact surface area (1) with a mixture of 50-70 percent isopropyl alcohol and 30-50 percent distilled water. | 
Figure 6. Gasket Mating Surface of Lower Fairing | ||||||||||
| 7. | See Figure 7. Assemble front enclosure (2) and enclosure tray (3). a. Clean the edge of the tray flange where the foam gasket (4) is to adhere with a mixture of 50-70 percent isopropyl alcohol and 30-50 percent distilled water. b. Start at one end and wrap gasket around the enclosure tray (3). c. Trim and save excess gasket. d. Insert enclosure tray (3) to the front locating ribs (1). | 
Figure 7. Enclosure Assembly | ||||||||||
| 8. | See Figure 8. Position the enclosure assembly and connect the linkage (1). | 
Figure 8. Connect Linkage | ||||||||||
| 9. | See Figure 9. From the rear: Install enclosure screws (1). Tighten. Torque: 1.3–2 N·m (12–18 in-lbs) |
Figure 9. Rear Screws | ||||||||||
| 10. | See Figure 10. Fold a piece of trimmed gasket (1)over the locating tab of the block-off panel and install the panel. a. Apply threadlocker to the threads of the screws (4).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) b. Install screws (4). Tighten. Torque: 7.3–8.4 N·m (65–74 in-lbs) | 
Figure 10. Block-off Panel and Locating Tab Foam | ||||||||||
| 11. | See Figure 11. Drill hole in back of lower fairing. a. From outer side edge (A), mark a parallel line (B) at the specified distance (C). Length/Dimension/Distance: 25 mm (1 in) b. From the bottom edge (D) mark a spot on the parallel line at the specified distance (E). Length/Dimension/Distance: 9.5 mm (0.375 in) | 
Figure 11. Drill Location | ||||||||||
| 12. | Cover drill point with masking tape to prevent cracking or chipping of paint. | |||||||||||
| 13. | At the drill location on the glove box inboard side wall, drill a hole. Diameter: 25 mm (1 in) a. De-burr holes by lightly sanding the surface. | |||||||||||
| 14. | See Figure 1. Install rubber grommet (3) into drilled hole. | |||||||||||
| 15. | See Figure 12. Install captive nuts (4) from inside of the large opening. | 
Figure 12. Captive Nuts | ||||||||||
| 16. | Repeat procedure for opposite side. | |||||||||||
| 17. | Install lower fairings. |
INSTALL
| 1. | Route speaker wire harness along the main harness in the wire trough toward the steering head. a. Harness connector should be located in the right side cover area. b. Harness speaker terminals should be located in the speaker enclosure areas. | |
| 2. | See Figure 12. Route speaker terminals (3) through the grommet in the lower fairing. a. Install speaker in the enclosure. See appropriate kit for installation. b. Wire lengths of the harness are the same length. Identify the right and left by wire color. c. Right: Light blue and light blue black. d. Left: Light blue/orange and light blue/gray. e. Leave enough slack in the harness to enable speaker removal. | |
| 3. | See Figure 13. Install lower fairing cap (2). | |
| 4. | Route and secure harness with cable straps. | |
| 5. | Repeat procedure for opposite side. | |
| 6. | See Figure 1. Connect [351B] of speaker wire harness (4) to: a. Primary Amplifier Installed: [351A] of the primary amplifier harness. b. Primary and Secondary Amplifiers Installed: [352A_1] or [352A_2] of the secondary amplifier of harness. c. Make harness connection in the right side cover area. |
| 1 | Speaker wire harness |
| 2 | Fairing cap |
| 3 | Speaker terminals |
Figure 13. Wire Harness Routing
| 1 | Fairing cap |
| 2 | Speaker wire harness |
| 3 | Harness routing |
Figure 14. Wire Harness Routing
COMPLETE
NOTE
To prevent possible damage to the sound system, verify that the ignition is OFF before installing the main fuse.
| 1. | Install main fuse. | |
| 2. | Turn ignition ON, but do not start the vehicle. | |
| 3. | Make sure that all speakers are working and front/rear fader function is operating correctly. If not, check speaker wiring. | |
| 4. | Install wire trough cover. | |
| 5. | Install fuel tank. | |
| 6. | Install seat. | |
| 7. | Install left and right side covers. | |
| 8. | Install left and right saddlebags. |
APP SETUP
| 1. | See Figure 15. Accessing your audio system. a. Pair device (1) to system. b. Access app menus (2) to setup vehicle sound system. | 
Figure 15. System Access | ||||||||||
| 2. | See Figure 16. Main menu screen. a. Main menu icon (1). b. Reset or change security personal identification number (PIN) (2). c. Edit and rename your system (3). d. Customize main menu with your bike picture (4). e. Bluetooth connection indicator. Slash through symbol indicates: Not Connected (5). | 
Figure 16. Main Menu | ||||||||||
| 3. | See Figure 17. Setup menu screen. a. Setup menu icon (1). b. Use to scan QR code (2) on Instruction Sheet. c. Manual setup for Stage 1 or 2 speakers, speaker location and white noise to assign speaker locations. | 
Figure 17. Setup Menu | ||||||||||
| 4. | See Figure 18. Equalizer setup screen. a. Equalizer setup icon (1). b. Tune 7-Band equalizer (2) frequencies. c. Custom or preset equalizer selections (3). | 
Figure 18. Equalizer Menu | ||||||||||
| 5. | See Figure 19. Diagnostic menu screen. a. Diagnostic menu icon (1) displays sound system status. b. Open the speaker testing screen (2). c. Refreshes speaker and amplifier status (3) after component repair. d. Select speaker for white noise (4) test and functionality. e. Return to diagnostic menu screen (5). | 
Figure 19. Diagnostic Menu |