Exact match
Preface
Preface
IMPORTANT NOTICE
TITLE PAGE -[JPN]
READER COMMENTS
NOTES
Foreword
Foreword
General
Manual Layout
How to Use This Service Manual
Preparation For Service
Use Genuine Replacement Parts
Shop Practices
Cleaning
Disposal and Recycling
Tools and Materials
Product Registered Marks
H-D U.S.A., LLC Trademark Information
Contents
Safety
SAFETY
Safety
HIGH VOLTAGE WORK ENVIRONMENT
Personal Protective Equipment
Shop Area
Isolation Area
ELECTRIC VEHICLE INTAKE PROCESS
Overview
Electric Vehicle Assessment
Handling a Damaged Vehicle
RECHARGEABLE ENERGY STORAGE SYSTEM (RESS)
Assessing Thermal Runaway
Isolation and Observation
Handling a Damaged RESS
RESS Disposal
Maintenance
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
GENERAL
Servicing a Motorcycle
Secure the Motorcycle for Service
MAINTENANCE SCHEDULE
General
REPLACE TRANSMISSION LUBRICANT
Change Transmission Lubricant
INSPECT TIRES
General
Replace
INSPECT BRAKES
Inspect
Replace Front Brake Pads
Replace Rear Brake Pads
CHECK AND REPLACE BRAKE FLUID
Check Brake Fluid Level
Drain and Replace Fluid
REBUILD FRONT FORK AND REPLACE OIL
Rebuild and Replace Fork Oil
ADJUST AND LUBRICATE STEERING HEAD BEARINGS
Prepare
Check and Adjust
Lubricate
Complete
INSPECT RADIATOR AND COOLANT
General
Clean Radiator
Inspect
INSPECT AND LUBRICATE JIFFY STAND
Inspect and Lubricate
INSPECT AND ADJUST DRIVE BELT AND SPROCKETS
Inspect
Measure Drive Belt Deflection
Adjust Belt
ADJUST SUSPENSION
Front Suspension
Rear Suspension
INSPECT BATTERY
Prepare
Remove
Install
Complete
STORAGE
Place in Storage
Remove from Storage
TROUBLESHOOTING
General
Electrical System
Handling
Brakes
Chassis
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
SPECIFICATIONS
Chassis
VEHICLE IDENTIFICATION NUMBER (VIN)
Vehicle Identification Number (VIN)
FRONT WHEEL
Prepare
Remove
Install
Disassemble
Clean and Inspect
Assemble
Complete
REAR WHEEL
Prepare
Remove
Install
Disassemble
Clean and Inspect
Assemble
Complete
WHEEL RUNOUT
Prepare
Inspect
Complete
SEALED WHEEL BEARINGS
Prepare
Inspect
Remove
Install
Complete
TIRES
Prepare
Clean and Inspect
Install
Balance
Complete
FRONT BRAKE MASTER CYLINDER
Prepare
Remove
Install
Disassemble
Clean and Inspect
Assemble
Complete
FRONT BRAKE CALIPER
Prepare
Remove
Install
Complete
REAR BRAKE MASTER CYLINDER
Prepare
Remove
Install
Disassemble
Clean and Inspect
Assemble
Complete
REAR BRAKE CALIPER
Prepare
Remove
Install
Complete
BRAKE LINES
Remove and Install: ABS Module Cover
Brake Line: Front Master Cylinder to ABS Module
Brake Line: Front Caliper to ABS Module
Brake Line: Rear Master Cylinder to ABS Module
Brake Line: Rear Caliper to ABS Module
Remove and Install: Bracket
ABS MODULE
General
Prepare
Remove
Install
Complete
BLEED BRAKES
Drain
Fill and Bleed
TOP COVER
Prepare
Remove
Install
REAR COVER
Prepare
Remove
Install
Complete
SIDE COVERS
Prepare
Remove
Install
Complete
FRONT FORK
Check For Oil Leak
Prepare
Remove
Install
Disassemble and Assemble: Inverted, Left Side
Disassemble and Assemble: Inverted, Right Side
Complete
STEERING HEAD/FORK STEM AND BRACKET ASSEMBLY
Prepare
Remove
Install
Complete
FORK LOCK
Prepare
Remove
Install
Complete
REAR FORK
Prepare
Remove
Install
Disassemble
Assemble
Complete
BELT GUARDS
Prepare
Remove
Install
Complete
REAR SHOCK ABSORBER
Prepare
Remove
Install
Complete
FAIRING
Prepare
Remove and Install: Mini
Remove and Install: Brackets
Complete
HAND GRIPS
Prepare
Remove
Install
Complete
HANDLEBAR
Prepare
Remove
Install
Disassemble
Assemble
Complete
MIRRORS
Remove
Install
FRONT FENDER
Remove
Install
MUD GUARD
Remove
Install
REAR LIGHTING BRACKET
Prepare
Remove
Install
Disassemble
Assemble
Complete
REAR LICENSE PLATE BRACKET
Prepare
Remove
Install
Complete
RIDER FOOTRESTS
Prepare
Remove and Install: Footpegs
Remove and Install: Bracket
Remove and Install: Brake Pedal
Complete
PASSENGER FOOTRESTS
Prepare
Remove and Install: Footpegs
Complete
JIFFY STAND
Prepare
Remove
Install
Disassemble
Assemble
Complete
TAIL SECTION
Prepare
Remove
Install
Disassemble
Assemble
Complete
FRAME
General
Prepare
Remove
Install
Complete
MEDALLIONS, BADGES, TANK EMBLEMS AND ADHESIVE STRIPS
Remove
Install
High-Voltage System
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
SPECIFICATIONS
General
OPERATION
Power Flow
POWER RECEPTACLE (VEHICLE INLET)
Prepare
Remove and Install: Power Receptacle (Under Top Cover)
Remove and Install: Inlet Plug Interlock
Disassemble
Assemble
Complete
ONBOARD CHARGER (OBC)
General Information
Prepare
Remove
Install
Complete
AC OBC IN-LINE FILTER
General Information
Prepare
Remove
Install
Complete
RECHARGEABLE ENERGY STORAGE SYSTEM (RESS)
General Information
Remove
Install
Electric Vehicle Powertrain (EVPT)
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
SPECIFICATIONS
General
OPERATION
Power Flow
CHECK AND ADJUST BACKLASH
Check Backlash
Adjust Backlash
PRIMARY COVER
Prepare
Remove
Install
Complete
HIGH-VOLTAGE CABLE COVER
Prepare
Remove
Install
Complete
DRIVE BELT
Prepare
Remove
Install
Complete
TENSIONER PULLEY AND IDLER SPROCKET
Prepare
Remove and Install: Tensioner Pulley
Remove and Install: Idler Sprocket
Remove and Install: Bracket
Complete
SKID PLATE
Prepare
Remove
Install
Complete
FRONT COVER
Prepare
Remove
Install
Complete
BREATHER ASSEMBLY
Prepare
Remove
Install
Complete
TRANSMISSION SPROCKET
Prepare
Remove
Install
Complete
TRANSMISSION SIDE COVER
Prepare
Remove
Install
Complete
TRANSMISSION BACK COVER
Prepare
Remove
Install
Complete
TRANSMISSION OUTPUT SHAFT
Prepare
Remove
Install
Complete
TRANSMISSION PINION GEAR
Prepare
Remove
Install
Complete
POWERTRAIN
General Information
Prepare
Remove
Install
Complete
Cooling System
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
SPECIFICATIONS
General
COOLANT FLOW
Operation
DIAGNOSE AND TEST
Troubleshooting
Pressure Cap Test
System Pressure Test
Freeze Point Test
Leak Detection Dye Test
COOLANT
Check Coolant Level
Drain and Fill Cooling System
COOLANT PUMP
Prepare
Remove and Install: Coolant Pump
Remove and Install: Bracket
Complete
FILL NECK
Prepare
Remove
Install
Complete
COOLANT HOSES
Remove and Install: Overflow Hose
Remove and Install: Fill Neck to Pump
Remove and Install: Pump to Powertrain
Remove and Install: Powertrain to Radiator
Remove and Install: Radiator to Battery Charger
Remove and Install: Battery Charger to Fill Neck
RADIATOR
Prepare
Remove
Install
Complete
Electrical
FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
SPECIFICATIONS
Specifications
FUSES
Prepare
Remove
Install
Complete
POWER DISCONNECT
Electrical System
LEFT HAND CONTROL MODULE (LHCM)
Prepare
Remove
Install
Switch Caps
Complete
RIGHT HAND CONTROL MODULE (RHCM)
Prepare
Remove
Install
Switch Caps
Complete
INSTRUMENT MODULE (IM)
General
Remove and Install: Square
Remove and Install: Round
HORN
Prepare
Remove
Install
Complete
HEADLAMP
Prepare
Remove
Install
Align
Adjust
Complete
FRONT TURN SIGNAL LAMPS
Prepare
Remove
Install
Complete
REAR TURN SIGNAL LAMPS
Prepare
Remove
Install
Complete
TAIL LAMP
Prepare
Remove
Install
Complete
REAR STOPLAMP SWITCH
Prepare
Remove
Install
Complete
LICENSE PLATE LAMP
Prepare
Remove
Install
Complete
BATTERY MANAGEMENT UNIT (BMU)
General
ELECTRONIC POWERTRAIN CONTROLLER (ePTC)
General
BODY CONTROL MODULE (BCM)
Prepare
Remove
Install
Complete
TELEMETRY CONTROL UNIT (TCU)
General Information
Prepare
Remove and Install: TCU
Complete
SECURITY SYSTEM ACTIVATION
Activation
Fob Assignment
PERSONAL IDENTIFICATION NUMBER (PIN)
General
Changing the PIN
SECURITY SYSTEM MAINTENANCE
Service Mode
Transport Mode
Fob Battery
Security Siren Battery
SECURITY SIREN
Prepare
Remove
Install
Complete
SECURITY SYSTEM ANTENNA
Prepare
Remove
Install
Complete
FRONT WHEEL SPEED SENSOR (WSS)
Prepare
Remove
Install
Complete
REAR WHEEL SPEED SENSOR (WSS)
Prepare
Remove
Install
Complete
TWIST GRIP SENSOR (TGS)
Prepare
Remove
Install
Complete
INERTIAL MEASUREMENT UNIT (IMU)
Prepare
Remove
Install
Complete
JIFFY STAND SENSOR (JSS)
Prepare
Remove
Install
Complete
FRONT ELECTRICAL CADDY
Prepare
Remove
Install
Complete
BCM CADDY
Prepare
Remove
Install
Complete
BATTERY BOX
Prepare
Remove
Install
Complete
FRONT WIRE HARNESS
Prepare
Remove
Install
Complete
REAR WIRE HARNESS
Prepare
Remove
Install
Complete
MAIN WIRE HARNESS
Prepare
Remove
Install
Complete
Wiring
WIRING DIAGRAMS
General
Wiring Diagrams
WIRE HARNESS CONNECTORS
General
Connector End Views
Reference
GLOSSARY
Acronyms and Abbreviations
METRIC CONVERSION
Conversion Table
FLUID CONVERSION
United States System
Metric System
British Imperial System
TORQUE CONVERSION
United States System
Metric System