SCREAMIN' EAGLE VORTEX EXTREME AIR CLEANER

941006572026-01-13

GENERAL INFORMATION

Table 1. General Information

Kits	Suggested Tools	Skill Level⁽¹⁾
29400527, 29400528	Safety glasses, Torque wrench, Loctite blue

(1) Tightening to torque value or other moderate tools and techniques required

KIT CONTENTS

Figure 1. Kit Contents: Screamin' Eagle Vortex Extreme Air Cleaner

Table 2. Kit Contents: Screamin' Eagle Vortex Extreme Air Cleaner Kit

Verify that all contents are present in the kit before installing or removing items from vehicle.
Item	Qty	Description	Part No.	Notes
1	1	Baseplate, air cleaner	Not sold separately
2	1	Fitting, elbow, breather	62700351
3	1	Adapter, throttle body	29500035
4	1	Gasket, throttle body	29000382
5	2	Screw, hex socket button head, 1/4-20 x 1 1/4	869
6	2	Breather bolt	29400487
7	1	Element, air filter	29400526
8	1	Cover, air filter, chrome	Not sold separately	Kit 29400527
8	1	Cover, air filter, black	Not sold separately	Kit 29400528
9	1	Screw, SHCS, 10-24 x 1 3/4	10200736
10	3	Screw, button head, 1/4-20 x 3/4	923
11	1	Rain sock	29400529
12	1	Medallion	14101041
13	1	Label, warning (Not Shown)	28012-09	Kit 29400527
13	1	Label, warning (Not Shown)	14000377	Kit 29400528

GENERAL

Instruction sheet is also available electronically. To verify you are using the most current version available, do one of the following:

Go to h-d.com/isheets
Scan QR code in upper left corner of the instruction sheet

NOTE

This instruction sheet may have a Supplemental Video to assist installer in clarifying a certain part of the assembly. A linked video would be located at the end of this instruction sheet.

Models

For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.

Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.

Installation Requirements

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:

A Harley-Davidson dealer.
H-D Service Information Portal (SIP), a subscription-based access available for most 2001 and newer models.

Separate purchase of Screamin' Eagle Pro Street Tuner (Part No. 41001141 or 41000008C) is required. Contact a Harley-Davidson dealer as Tuner's are model year and vehicle specific.
California ONLY: Separate purchase of Screamin' Eagle Pro Street Tuner (Part No. 41001166A or 41001212A) is required. Contact a Harley-Davidson dealer as Tuner's are model year and vehicle specific.
Separate purchase of Threadlocker is required.

LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97)

PREPARE

WARNING

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

Remove main fuse. See service manual.

REMOVE

Remove Original Equipment (OE) air cleaner. See service manual.

INSTALL

Air Cleaner

WARNING

Use only supplied air cleaner cover. Use of another air cleaner cover could cause element failure and detachment of the air cleaner cover, which could distract the rider and result in death or serious injury. (00596b)

NOTE

When servicing the air cleaner, apply LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) to the threads of all fasteners.

1.	See Figure 1. If using OE 58mm throttle body, insert throttle body adapter (3) into backplate (1). NOTE Omit throttle body adapter (3) for 68mm Screamin’ Eagle throttle body.
2.	Install gasket (4) to backplate (1). a. Remove protective strip from gasket. b. Attach adhesive side of gasket to backplate.
3.	Install breather fitting (2) into backplate (1) so it aligns with OE breather hose.
4.	Install back plate to throttle body. a. Install breather hose to fitting (2). b. Install captive screws (5) at two lower locations. c. Install button head screw (10) at top location. Torque: 6.2–6.8 N·m (55–60 in-lbs)
5.	Install backplate to cylinder heads. a. Install breather screws (6). Torque: 30–32.5 N·m (22–24 ft-lbs) LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97)
6.	Install cover and filter to back plate. a. Install cover (8) to backplate with lower screw (9). Do not tighten. b. Install filter (7) between backplate and cover. c. Close cover and install two button head screws (10) at upper locations. Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) d. Tighten lower screw (9). Torque: 5–5.6 N·m (44–50 in-lbs)

NOTE

Air filter is PRE-OILED and ready to install.
Install rain sock (11) over air filter element in wet or rainy conditions to prevent water intrusion.

COMPLETE

1.	Install main fuse. See service manual.
2.	Calibrate Electronic Control Module (ECM).

MAINTENANCE

Air Filter Element

1.	Inspect air filter element at every service interval. Distance: 8,000 km (5000 mi) a. Inspect more often under dusty conditions.
2.	Clean filter element: NOTE The use of cleaning, drying or oiling methods or products other than those shown, damages the filter and can void the manufacturer's warranty. K&N® Air Filter Cleaner is available from a Harley-Davidson dealer, either alone [0.95L (1 qt) sprayer bottle, Part No. 99883-88T] or as a 0.35L (12 fl oz) sprayer bottle as part of the Filter Care Service Kit (Part No. 99850-92T). K&N® Air Filter Oil is also available from a Harley-Davidson dealer, either alone [347 g (12.25 oz) aerosol can, Part No. 99882-88T] or as a 184 g (6.5 oz) aerosol can as part of the Filter Care Service Kit. DO NOT OVER-OIL THE AIR FILTER. Over-oiling can interfere with the proper performance of the engine and/or certain engine components. If oil is still draining or dripping from the filter media 20 minutes after oiling, clean and oil the filter element again. a. Remove air filter element by removing three screws securing filter cover. b. Tap element to dislodge any loose dirt. Gently brush with a soft bristle brush. c. Spray air filter cleaner liberally onto cotton filter media and let soak for ten minutes, OR roll or soak the cotton filter media in a shallow pan of air filter cleaner. Remove immediately, and let soak for ten minutes. d. Rinse off filter media (flowing from clean side to dirty side), with low-pressure tap water. e. After rinsing, shake off all excess water, and let filter media air dry. DO NOT use compressed air or a heat gun to speed drying. f. After filter media is completely dry, EITHER carefully use a squeeze bottle to deposit air filter oil along each pleat, once only, OR spray oil along each pleat, once only, holding the spray nozzle away from the media approximately: Distance: 76 mm (3 in) g. Let oil absorb into filter media for 20 minutes before proceeding. After 20 minutes, inspect filter media. Carefully apply oil to any remaining visible white spots on filter media. Allow oil to absorb.
3.	Install filter element. a. See Figure 1. Install air filter element (7) and cover (8). NOTE Clean mounting surface of filter prior to assembly. b. Loosely install cover retaining screws (9, 10). c. Tighten upper screws (10): Torque: 6.2–6.8 N·m (55–60 in-lbs) d. Tighten lower screw (9): Torque: 5–5.6 N·m (44–50 in-lbs)