DERBY COVER KIT
J062572015-08-01
GENERAL
Kit Number
25700623
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Kit Contents
There are no Service Parts available for this kit.
Installation Requirements
Separate purchase of LOCTITE® 243 Threadlocker and Sealant (Blue) is required for proper installation of this kit. LOCTITE can be purchased from any Harley-Davidson Dealer.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
INSTALLATION
NOTE
On models without forward controls, it may be necessary to remove the left footpeg for removal and assembly of the derby cover.
1.
See Figure 1. Remove the existing screws and washers (1) that secure the clutch inspection (derby) cover. Retain screws and washers. Remove and discard the original cover (2).
2.
Wipe groove on mating cover clean of any excess oil or debris.
3.
Inspect O-ring (25463-94A) for damage. If needed, replace if necessary.
4.
Apply a couple of drops of Loctite 243 to the threads of the cap screws and install the new cover with the screws and flat washers.
5.
Tighten screws in a cross-wise pattern. 2004-2010 Models tighten to 9.5–12.2 N·m (84–108 in-lbs). 2011 and Later Models tighten to 10.2–13.6 N·m (90–120 in-lbs).
1Button head cap screw and washer
2Cover
Figure 1. Original Equiptment Derby Cover
SPECIAL CARE INSTRUCTIONS
NOTE
To prevent damage to the cover surface, do not use any detergents, chemical solvents, polishes or abrasive cleaning agents.
To keep this surface in best condition, lightly wipe with a Harley-Davidson Micro Fiber cloth (94663-02), using clear water or a mild Harley-Davidson cleaner such as:
  • Sunwash (94659-98)
  • Bug Remover (94657-98)
  • Harley Gloss (94627-98).
NOTE
These cleaners are available separately or as part of the Harley Care Starter Kit (94671-99A) and are available from your Harley Davidson Dealer.