CHROME BRAKE AND CLUTCH MASTER CYLINDER/RESERVOIR KIT
J063412016-08-22
GENERAL
Kit Numbers
41700463
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
WARNING
When any hydraulic brake component, line or connection is loosened or replaced on an ABS motorcycle, Digital Technician II must be used during the brake bleeding procedure to verify all air is removed from the system. Failure to properly bleed the brake system could adversely affect braking, which could result in death or serious injury. (00585c)
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
WARNING
Brakes are a critical safety component. Contact a Harley-Davidson dealer for brake repair or replacement. Improperly serviced brakes can adversely affect brake performance, which could result in death or serious injury. (00054a)
Tools and Supplies Required
Fresh, uncontaminated DOT 4 brake fluid from a sealed container is required. GM-40M grease (2 gram bag, part number 42820-04) will also be needed. These items are available from a Harley-Davidson Dealer.
If the original brake and clutch levers are reused, new retaining rings (Part Number 11143) must be installed.
Kit Contents
See Figure 1 and Table 1.
INSTALLATION
Prepare Motorcycle for Service
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
  1. Remove main fuse.
Remove and Install Clutch Fluid Reservoir
  1. Follow the instructions in the service manual for the following procedures:
    1. Remove the stock clutch master cylinder/reservoir.
    2. Install clutch master cylinder/reservoir.
    3. Fill clutch reservoir with new DOT 4 brake fluid.
    4. Bleed the clutch master cylinder, clutch fluid line and secondary actuator.
Remove and Install Front Brake Fluid Reservoir
  1. Follow the instructions in the service manual for the following procedures:
    1. Remove the stock brake fluid reservoir.
    2. Install brake fluid reservoir.
    3. Fill reservoir with DOT 4 brake fluid.
    4. Bleed the front brake system.
Return the Motorcycle to Service
1.
Install main fuse.
2.
With the ignition/light key switch turned to IGNITION, actuate the front brake hand lever to verify operation of the brake lamp.
WARNING
Be sure that no lubricants or fluids get on tires, wheels or brakes when changing fluid. Traction can be adversely affected, which could result in loss of control of the motorcycle and death or serious injury. (00047d)
WARNING
After repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)
3.
Test ride motorcycle at low speed.
a.
Repeat the bleeding procedure if brakes feel spongy.
b.
If the clutch drags or if the transmission shifts hard, repeat the clutch bleeding procedure.
SERVICE PARTS
Figure 1. Service Parts: Chrome Clutch and Brake Master Cylinder/Reservoir Kit
Table 1. Service Parts: Chrome Master Cylinder/Reservoir Kit
Item
Description (Quantity)
Part Number
1
Kit, clutch master cylinder cover, chrome (items 2 through 5)
36700094
2
Decal
Not Sold Separately
3
Screw (2)
42882-06
4
Cover, master cylinder
Not Sold Separately
5
Gasket
Not Sold Separately
6
Kit, brake master cylinder cover, chrome (items 7 through 10)
42123-08
7
Decal
Not Sold Separately
8
Screw (2)
Not Sold Separately
9
Cover, master cylinder
Not Sold Separately
10
Gasket
Not Sold Separately
11
Anti-bubble button
41700367
12
Banjo bolt, brake line (4)
42010-06A
13
Gasket, brake line (4)
41751-06A
14
Sightglass kit
42854-06
15
Body, brake reservoir
Not Sold Separately
16
Repair Kit
42862-06B
17
Pushrod kit
42861-06B
18
Clamp, brake master cylinder, chrome
41700325
19
Washer (4)
6099
20
Screw (4)
4293
21
Clamp, clutch master cylinder, chrome
36700114
22
Retaining ring
11143
23
Body, clutch reservoir
Not Sold Separately
24
Rebuild Kit (includes items 25 through 31)
36700132
25
Pushrod
Not Sold Separately
26
Boot
Not Sold Separately
27
Retaining ring
Not Sold Separately
28
Piston seal 1
Not Sold Separately
29
Piston
Not Sold Separately
30
Piston seal 2
Not Sold Separately
31
Spring
Not Sold Separately