Sportster Speedometer Relocation Kit
J064592017-01-16
GENERAL
Kit Number
70900660, 70900661, 55800672
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
Separate purchase of additional parts or accessories is required for proper installation. Refer to the latest Harley-Davidson Genuine Motor Accessories and Genuine Motor Parts catalog.
These kits are designed to be used in conjunction with Clip-On Handlebar Kits (Part No. 55800646, 55800668, 55800647).
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Kit Contents
PREPARE
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
  1. Remove main fuse. See the service manual.
  2. Remove the original equipment (OE) handlebar, if still installed. See the service manual.
INSTALLATION
2014-Later XL1200X:
  1. See Figure 1. Place handlebar clamp plug (1) in lower handlebar clamps.
  2. Install original speedometer bracket and screws. Tighten finger-tight.
  3. Center and rotate plug for best appearance.
  4. Beginning with rear screws, tighten to 16.3–24.4 N·m (10–20 ft-lbs).
2014-Later XL883N
  1. Remove lower handlebar clamps from upper fork bracket. See the service manual.
  2. Remove headlamp assembly. Retain hardware for assembly. See the service manual.
  3. Remove speedometer from original speedometer housing. Retain gaskets and screws. See the service manual.
  4. See Figure 2. Transfer original indicator lamp assembly and new bezel.
    1. Remove adhesive backing from new bezel (3).
    2. Adhere bezel to speedometer bracket (2) from the inside.
    3. Secure indicator lamp assembly and bezel using original screws.
  5. Install housing with screws (1).
    1. Tighten to 16.3–24.4 N·m (10–20 ft-lbs).
    2. Install headlamp assembly.
      1. Install headlamp to speedometer housing using original hardware.
      2. Adjust headlamp alignment. See the service manual.
      3. Tighten. See the service manual.
    3. Install speedometer into new housing (2) using original gaskets and screws. See the service manual.
    4. Connect electrical harness.
2016.5-Later XL1200CX
  1. Remove lower handlebar clamps from upper fork bracket. See the service manual.
  2. Remove speedometer from original speedometer housing. Retain hardware, gaskets and backplate. See the service manual.
  3. See Figure 3. Transfer original indicator lamp assembly and new bezel.
    1. Remove adhesive backing from new bezel (3).
    2. Adhere bezel to speedometer bracket (2) from the inside.
    3. Secure indicator lamp assembly and bezel using original screws.
  4. Install speedometer into new housing (2) using original hardware, gaskets and backplate. See the service manual.
  5. Connect electrical harness.
  6. Install housing and speedometer assembly with screws (1), spacers (4) and locknuts (5).
    1. Place spacers (4) between upper fork bracket and speedometer bracket.
    2. Tighten to 40.7–54.2 N·m (30–40 ft-lbs).
2014-Later XL1200C
  1. See Figure 4 and Table 4. This application requires separate purchase of additional parts listed.
  2. Remove lower handlebar clamps from upper fork bracket. See the service manual.
  3. Connect new indicator lamp and harness assembly (4).
    1. Remove fuel tank. See service manual.
    2. Disconnect original speedometer harness, Discard harness.
    3. Connect new indicator lamp and harness assembly to main harness.
    4. Install fuel tank. See service manual.
  4. Install indicator lamp assembly (3) and bezel (C) into new speedometer bracket using new screws (4).
    1. Remove adhesive backing from new bezel (C).
    2. Adhere bezel to speedometer bracket (A) from the inside.
    3. Secure new indicator lamp assembly (3) and bezel using new screws (4).
  5. Remove speedometer from original speedometer housing. Retain screws and gaskets. See the service manual.
  6. Install speedometer into housing using original gaskets, original screws (B) and new back cover (2). Tighten to 1.4–1.9 N·m (12–17 in-lbs).
  7. Using screws (1), install housing and speedometer assembly beginning at step 5 of the XL1200CX procedure.
COMPLETE
  1. Install main fuse. See the service manual.
SAFETY CHECK
WARNING
Be sure that steering is smooth and free without interference. Interference with steering could result in loss of vehicle control and death or serious injury. (00371a)
  • Make sure throttle/idle control cables do not pull tight when handlebars are turned fully to left or right fork stops.
1.
Verify that wires, clutch cables, throttle/idle cables and brake lines do not pull tight when handlebars are turned fully to left or right fork stops.
2.
Verify that there is adequate clearance between the handlebar and the fuel tank when the handlebars are turned to the left and right stops.
3.
Verify that the ignition switch is turned to OFF.
4.
Install the main fuse. See the service manual.
WARNING
Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a)
5.
Turn the ignition switch to IGNITION, but do not start the engine. Test all switches and lights for proper operation.
WARNING
Before starting engine, be sure throttle control will snap back to idle position when released. A throttle control that prevents engine from automatically returning to idle can lead to loss of control, which could result in death or serious injury. (00390a)
SERVICE PARTS
Figure 1. Service Parts: 2014-Later XL1200X
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Handlebar plug
55800672
Figure 2. Service Parts: 2014-Later XL883N
Table 2. Service Parts Table
Item
Description (Quantity)
Part Number
1
Socket head cap screw (2)
94334-91T
2
Speedometer bracket
Not sold separately
3
Indicator lamp bezel
68513-07B
4
Screw (2)
3058
Figure 3. Service Parts: 2016.5-Later XL1200CX
Table 3. Service Parts Table
Item
Description (Quantity)
Part Number
1
Socket head cap screw (2)
10200477
2
Speedometer bracket
Not sold separately
3
Indicator lamp bezel
68513-07B
4
Spacer (2)
12400125
5
Locknut (2)
7768W
Figure 4. Additional Parts Required: 2014-Later XL1200C
Table 4. Additional Parts Table
Item
Description (Quantity)
Part Number
1
Socket head cap screw (2)
3374
2
Speedometer back cover
69200439
3
Indicator lamp and harness assembly
69200080
4
Screw, indicator lamp (2)
2325
A
Speedometer bracket with indicator lamp bezel
Supplied in kit 70900660
B
Original screws (2)
-
C
Indicator lamp bezel (not shown)
68513-07B (supplied in 70900660)