ILLUMINATED WINDSHIELD TRIM
J058712016-09-21
GENERAL
Kit Number
57000394A, 57000395A
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
NOTE
The illuminated windshield trim is not intended to replace the stock turn signals. The illuminated windshield trim will not function properly without the stock turn signals installed.
Tools and Supplies Required
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Electrical Overload
NOTICE
It is possible to overload your vehicle's charging system by adding too many electrical accessories. If the combined electrical accessories operating at any one time consume more electrical current than the vehicle's charging system can produce, the electrical consumption can discharge the battery and cause damage to the vehicle's electrical system. See an authorized Harley-Davidson dealer for advice about the amount of current consumed by additional electrical accessories or for necessary wiring changes. (00211c)
WARNING
When installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)
The illuminated windshield trim requires up to 260 mA additional current from the electrical system.
Kit Contents
INSTALLATION
Preparation
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
1.
See service manual. Remove main fuse.
Install Module Harness
NOTE
Right and left designations are determined from the riders seated position.
1.
See service manual. Remove outer fairing and windshield.
NOTE
An example of the module harness routing is shown in Figure 1. The configuration of the inner fairing components can require a different routing.
2.
Route the module harness similarly to the routing shown in Figure 1. When finished, the routing should:
a.
Secure harness module (3) to harness connector or other feature with a cable strap (10).
b.
Route the left side turn signal Y-harness (4) which is part of the single wire harness (6) to the left side fairing thru-hole to gain access to the turn signal bracket location.
c.
Route the right side turn signal Y-harness (9) which is part of the three wire harness (7) to the right side thru-hole to gain access to the turn signal bracket location.
d.
Route windshield trim connector (2) to the area of the right side windshield mounting location.
e.
Secure all harness wiring to existing harnesses with cable straps (10).
f.
Connect windshield trim connector (1) to the module harness trim connector (2).
g.
Make sure that the wiring is not being pinched, damaged or interfering with the installation of the outer fairing.
1Windshield trim connector
2Module harness trim connector
3Module
4Left side turn signal Y-harness
5Left side turn signal connector [31L]
6Single Wire Harness (left side)
7Triple Wire Harness (right side)
8Right side turn signal connector [31R]
9Right side turn signal Y-harness
10Cable strap (6)
Figure 1. Module Harness Routing Example
11Turn signal harness connector, female
12Right side turn signal Y-harness
13Turn signal connector, male
Figure 2. Auxiliary/Fog Lamp Assembly
NOTE
Right and left designations are determined from the riders seated position.
Connect Module Harness to Turn Signals
1.
See service manual. Remove right or left turn signal bracket assembly.
2.
See Figure 2. Locate and disconnect turn signal connector (13) from turn signal harness connector [31L or 31R] (11).
a.
See Figure 1. The left side turn signal [31L] is item (5).
b.
See Figure 1. The right side turn signal [31R] is item (8).
3.
See Figure 2. Connect turn signal Y-harness (12) to turn signal harness connector (11).
a.
See Figure 1. The left side turn signal Y harness is item (4) with single wire harness (6).
b.
See Figure 1. The right side turn signal Y harness is item (9) with triple wire harness (7).
4.
Connect turn signal connector (13) to turn signal Y-harness (12).
a.
See Figure 1. The left side turn signal Y harness is item (4) with single wire harness (6).
b.
See Figure 1. The right side turn signal Y harness is item (9) with triple wire harness (7).
5.
See service manual. Install turn signal bracket assembly.
6.
Repeat procedure for opposite side.
Install Illuminated Windshield Trim
NOTE
For best results, use a rotary cutting tool or round file to elongate the hole.
1.
Place windshield trim on outer fairing and trace out the wire exit.
2.
NOTE
Only increase hole size for the connector wire to pass through the opening. Test fit as needed. Make sure that the opening is covered by the rubber potion of the windshield trim.
See Figure 3. Enlarge the right mounting hole (7, 8) in the outer fairing. This allows the windshield trim wiring to pass by the threaded mounting insert when completely assembled. See Figure 4
3.
See Figure 5. Route connector and wiring (1) through the enlarged hole (2). Hold trim in place.
4.
See Figure 5. Secure the wiring (1) to the inside of the outer fairing with tape (3). This allows the wiring to pass by the threaded mounting insert on the inner fairing without interference when the outer fairing is installed. See Figure 4.
NOTE
Plug-in head lamp prior to installing outer fairing.
When installing the windshield, avoid pinching the trim wires that run through the enlarged hole of the outer fairing. Extensive downward force while installing windshield may damage the wire harness and cause improper operation.
5.
Install outer fairing. See service manual.
a.
See Figure 3. Use washers (3) and screws (4 and 5) from kit to secure the illuminated windshield trim and windshield.
1Right side windshield mounting hole
2Illuminated windshield trim
3Washer (3)
4Short screw (2)
5Long screw
6Connector
714.5 mm (9/16 in) Enlarged hole
89.5 mm (3/8 in) Enlarged hole
Figure 3. Install Illuminated Windshield Trim
1Notch clearance
2Wiring
Figure 4. Notch in Windshield
1Wiring
2Hole
3Tape
Figure 5. Route Illuminated Windshield Trim Wiring
FINAL ASSEMBLY
1.
Secure all wiring away from any moving parts, pinch points or extreme heat.
NOTE
Verify that the ignition/light key switch is in the OFF position before installing the main fuse/attaching the battery cables.
2.
See the service manual. Install main fuse.
3.
Turn the key switch to IGNITION, but do not start the motorcycle. Test for proper turn signal and illuminated windshield trim operation. Proper operation of mirror cover lamps is:
a.
Illuminated windshield trim operate as running lights during normal vehicle operation.
b.
Illuminated windshield trim outer lamps flash with the corresponding turn signal when activated.
c.
BOTH illuminated windshield trim outer lamps flash when the emergency flashers are activated.
SERVICE PARTS
Figure 6. Service Parts: Illuminated Windshield Trim
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Module harness
69201037
2
Illuminated windshield trim
Not Sold Separately
3
Washer (3)
10300087
4
Short screw (2)
4976
5
Long screw
10500034
6
Cable strap (6)
10006