H-D DETACHABLES SOLO TOUR-PAK RACK
J034532014-06-30
GENERAL
Kit Number
53559-04B
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Separate purchase of extra parts or accessories may be required for proper installation of this H-D® Detachables Kit. See the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only) for a list of required parts or accessories.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
WARNING
Do not exceed Tour-Pak weight capacity. Too much weight can cause loss of control, which could result in death or serious injury. (00401c)
NOTE
See label inside Tour-Pak®, operator's manual, Tour-Pak installation instructions for weight capacity limit.
WARNING
After installing Tour-Pak, pull upward to be sure it is locked in position. While riding a loose Tour-Pak can shift causing loss of control, which could result in death or serious injury. (00572b)
Kit Contents
See Figure 5 and Table 1.
INSTALLATION
1. Install any additional parts or accessories that may be required for proper installation of this Tour-Pak Rack Kit.
2. Remove the rubber mat from the bottom of the Tour-Pak.
3. If holes ARE NOT pre-drilled in the bottom of the Tour-Pak: If holes ARE pre-drilled in the bottom of the Tour-Pak, proceed to Step 4.
a. Place the rack, upside-down, inside the Tour-Pak to use as a template. Carefully center the rack in the Tour-Pak from left to right, and position forward or rearward as desired.
b. See Figure 1. Use either the four forward holes (3) or the four rearward holes (4) in the rack as a guide to mark the location of four holes on the bottom inside surface of the Tour-Pak (2), as indicated in Figure 2.
c. Obtain an 11/32 in (8.7 mm) diameter drill bit. Using a wood block underneath the drilling sites to prevent damage to the outer surface of the Tour-Pak. Carefully drill four holes, from the inside, through the bottom of the Tour-Pak base.
NOTE
The Tour-Pak can be installed using either set of four mounting holes in the rack. These holes provide a 3/4 in (19 mm) adjustment of the backrest position for rider comfort.
1Front of motorcycle
2Detachable Tour-Pack rack
3Forward mounting holes
4Rearward mounting holes
Figure 1. Tour-Pak Attachment Holes in Rack
1Front of motorcycle
2Tour-Pak
3Drill four 11/32 in. (8.7 mm) diameter holes
Figure 2. Drill Attachment Hole Locations in Tour-Pak
4. See Figure 5. Obtain the screws (2), washers (3) , and nuts (4) from this kit. Place a washer over the threads of each screw. Insert a screw, from the inside, through the bottom of the Tour-Pak and through one set of holes in the rack. Fasten each screw with a washer and nut, and tighten to 25 N·m (19 ft-lbs).
5. Install the rubber mat to the bottom of the Tour-Pak.
6. Stand behind the motorcycle. Place the forward notches (A) in the rack sideplates into the front docking points previously installed to the vehicle. See Figure 3 and check for correct notch engagement.
NOTE
Failure to engage the sideplate notches to the docking points can damage the rear docking points.
1Correct
2Incorrect
3Incorrect
Figure 3. Upright Notch to Docking Point Engagement
1Rotary latch
2Rear docking point
3Washer
4Screw
5Docking point neck
6Locknut
Figure 4. Proper Alignment of Latch to Rear Docking Point (Viewed from the Rear, Right Side Shown)
7. See Figure 4. Position the rear notches and rotary latches ( Figure 5 , B and C) over the rear docking points (2). Pull the latches back into their rearmost position.
8. Align the latches over the rear docking points. Verify the latches and rear notches fit into the neck (5) of the rear docking points.
NOTE
Some gentle squeezing or spreading of the upright sideplates may be needed.
9. Push downward on the sideplates, and close the rotary latches by pressing the latch lever as far forward as it goes. A click is heard when the latch is in place. If the latch does not close, do not force it. See Figure 3. Recheck for correct notch engagement.
REMOVAL
To remove the Tour-Pak and rack assembly, press the release buttons and pull the rotary latches back. Carefully lift the rear of the sideplates up. Pull the upright out of the front docking points.
SERVICE PARTS
Figure 5. Service Parts, H-D Detachables Solo Tour-Pak Rack
Table 1. Service Parts Table
Item
Description (Quantity)
Part Number
1
Rack assembly, Tour-Pak (detachable, solo)
Not sold separately
2
Cap screw, hex head, 5/16-18 x one inch (25.4 mm) long (4)
4017
3
Flat washer (8)
6016
4
Locknut, 5/16-18, with nylon insert (4)
7739
5
Rotary latch (2) kit
50300108
Items mentioned in text, but not included in kit:
A
Forward rack notches (2)
B
Rear rack notches (2)