INNER PRIMARY COVER
J062942017-01-16
GENERAL
Kit Number
25700631 , 25700654
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
WARNINGRider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
INSTALLATION
Figure 1. Tightening Sequence
NOTE
Removal of the shift linkage may make removal and installation of inner primary cover easier.
| 1. | If needed, disconnect the shift linkage. a. Disconnect the ball joint at each end from the levers. | |
| 2. | See Figure 1. Remove and discard screws (1-5). | |
| 3. | If equipped, remove the left side mid-frame air deflector. | |
| 4. | See Figure 2 and Table 1 or Table 2. Install new inner primary cover (1) with spacers (2, 3) and new screws (4, 5, 6). a. Install thicker spacer (3) between cover (1) and primary housing at the rearmost screw location. b. Install thinner spacer (2) between cover (1) and primary housing next to rearmost screw location. | |
| 5. | Tighten screws in sequence shown in Figure 1. Torque: 16.3–17.6 N·m (12–13 ft-lbs) Primary housing cover screws | |
| 6. | Install the mid-frame air deflectors. Torque: 2.8–4 N·m (25–35 in-lbs) Mid-frame air deflector screws | |
| 7. | If removed, install the shift linkage. Torque: 7.9–10.2 N·m (70–90 in-lbs) Shifter linkage ball joints | |
| 8. | Check for proper shift linkage operation and clearance before operating the motorcycle. |
SERVICE PARTS
Figure 2. Service Parts: Chrome Inner Primary Covers
Table 1. Service Parts: Black
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Inner primary cover | Not Sold Separately |
2 | Spacer (thin) | 12400129 |
3 | Spacer (thick) | 12400130 |
4 | Screw, 1/4-20 x 1-5/8 in (2) | 10200578 |
5 | Screw, 1/4-20 x 1-1/2 in (2) | 10200512 |
6 | Screw, 1/4-20 x 4 in | 10200513 |
Table 2. Service Parts: Chrome
Item | Description (Quantity) | Part Number |
|---|---|---|
1 | Inner primary cover | Not Sold Separately |
2 | Spacer (thin) | 12400129 |
3 | Spacer (thick) | 12400130 |
4 | Screw, 1/4-20 x 1-5/8 in (2) | 10200526 |
5 | Screw, 1/4-20 x 1-1/2 in (2) | 10200524 |
6 | Screw, 1/4-20 x 4 in | 10200525 |