SPECTRA GLO LED R/G/B SADDLEBAG STAGE II SPEAKER LIGHT KIT
J063322016-09-14
Kit Numbers
68000233
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Separate purchase of Harley-Davidson LED Controller Kit (part number 68000218 ), if not already installed.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
Spectra Glo light pods are designed and intended for display use only. Some local regulations prohibit using colored or indirect lighting during vehicle operation on public streets. Check local regulations before installation.
Electrical Overload
NOTICE
It is possible to overload your vehicle's charging system by adding too many electrical accessories. If the combined electrical accessories operating at any one time consume more electrical current than the vehicle's charging system can produce, the electrical consumption can discharge the battery and cause damage to the vehicle's electrical system. See an authorized Harley-Davidson dealer for advice about the amount of current consumed by additional electrical accessories or for necessary wiring changes. (00211c)
WARNING
When installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)
Kit Contents
PREPARATION
1.
See service manual. Remove main fuse.
2.
See service manual. Remove saddlebags.
3.
If Controller Kit (part number 68000218) is not installed, install now following instructions in that kit.
4.
NOTE
Unfinished saddlebag covers must be finish painted before speaker installation.
To minimize damage to paint during cutting and drilling. Cover both sides of the area being drilled or cut with masking tape.
Place the saddlebag on a protected surface with mounting (inboard) side facing up.
INSTALLATION
The Spectra Glo RGB kits can be connected together in a variety of ways. Some examples are daisy chain, Tee, and Y. An open end of a harness or light pod should always have an end cap installed.
1.
See Figure 1. Place template (1) on the outside front of the saddlebag. The template oval holes fit over front latch fasteners (2). Secure the template with tape (4).
2.
Drill a 3/32 in pilot hole (3).
3.
Remove template. Use a step drill to increase the 3/32 in hole to 5/8 in.
1Template
2Front latch fasteners
3Pilot hole
4Tape
Figure 1. Template and Saddlebag
4.
See Figure 2. Remove the speaker grille screws (3). Retain for later use.
5.
Remove speaker grille (4). Retain for later use.
6.
Note location of the rubber washers (1) for reuse.
1Rubber washer
2Grille mount well
3Screw, short (4)
4Speaker grille
Figure 2. Grille Installation and Removal
7.
See Figure 3. Remove screws (2). Screws are used to secure speaker to saddlebag lid.
8.
Remove speaker (1).
1Speaker
2Screw, long (4)
3Tweeter orientation
4Saddlebag cover
Figure 3. Speaker Orientation
9.
See Figure 4. Remove protective paper (6) from foam (5) tape on back of light engine (1).
1Light engine
2Connector
3Set screw (3)
4Cable
5Foam tape
6Protective paper
7Angled leg
Figure 4. LED Light,Saddlebag Stage II Speaker
10.
NOTE
Softly wipe clean the mounting surface area of the tweeter.
The angled leg (6) of the light engine should face the front of the saddlebag. This will prevent interference with the speaker grille.
See Figure 5. Place light engine (1) on tweeter bridge (2). Lightly compress light engine in place.
11.
NOTE
DO NOT over tighten set screws. Over tightening may cause unit damage, tweeter bridge damage, or may render the unit inoperable.
Slowly tighten each set screw (3), alternating one turn at a time, using wrench provided, until each set screw just makes contact with tweeter bridge. Once all screws make contact with bridge, tighten each screw ¼-½ turn clockwise. This should hold the light engine in place without over-flexing light engine housing.
12.
Route the cable (4) along tweeter bridge leg. Using the tape (5) in kit, cut to length and secure cable to back of tweeter bridge. Locate area near light engine where wires are separated individually. See Figure 6. Verify this split wire (7) area is located on the speaker gasket. Place a small amount (pea size) of IIR rubber (8) strip over split wires at gasket area. Secure cable to back of speaker with cable strap.
1Light engine
2Tweeter bridge
3Set screw (3)
4Light engine cable
5Tape
6Angled leg
Figure 5. Light Engine Installation
7Split wires
8IIR Rubber
Figure 6.
13.
See Figure 7. Position the smaller tweeter speaker (3) toward the rear of the saddlebag as shown.
14.
Secure the speaker (1) with the four long screws (2). Alternately tighten screws to:
Torque: 1.1–1.7 N·m (9.7–15.0 in-lbs) TORX head screw
1Speaker
2Screw, long (4)
3Tweeter orientation
4Saddlebag cover
Figure 7. Speaker Orientation
15.
See Figure 8. Slide the grommet about 4-1/2 in (11 cm) from the end of the harness outside the saddlebag. This will leave about 4-1/2 in (11 cm) outside the saddlebag once the grommet is installed.
16.
Press the grommet into the hole by first starting one tapered edge of the grommet into the hole. Correctly installed the outside of the grommet should seat against the outside of the saddlebag. Press around the perimeter of the grommet to seat it in place.
17.
Join connectors (1) from the light engine to the harness. Secure harness to speaker near the connection with cable strap (2)
18.
NOTE
Do not obstruct the saddlebag weight capacity warning label (5).
Install two retainer clips (4) to the front panel of saddlebag as shown.
19.
Route wires as shown. Open and close the saddlebag lid. Verify there are no obstructions. Secure wires to retainers using cable straps.
1Light connector and harness connector
2Cable strap
3Wire harness
4Retainer clip (2)
5Warning label, saddlebag weight capacity
6Grommet
7Harness to harness connector
Figure 8. Saddlebag Wire Routing
20.
Repeat procedure for opposite saddlebag.
Install Grille
1.
See Figure 9. Verify IIR Rubber (3) is between split wire (2) area and saddlebag cover (1). This should encapsulate the wires and seal speaker cone (4) to saddlebag cover to prevent water intrusion.
1Saddlebag cover
2Split wires
3IIR Rubber
4Speaker cone
Figure 9.
2.
See Figure 10. Place rubber washers (1) into the grille mount well (2).
3.
Verify rubber washers (1) are in place. Place the speaker grille (4) into position over the speaker face. Secure with the four short screws (3). Alternately tighten the screws to:
Torque: 1.1–1.7 N·m (9.7–15.0 in-lbs) TORX head screw
1Rubber washer
2Grille mount well
3Screw, short (4)
4Speaker grille
Figure 10. Grille Installation and Removal
4.
NOTE
See Isheet J06266, Spectra Glo Controller and Remote FOB, for installing multiple RGB products.
Bundle the harnesses from the controller and light engine. Secure the harnesses with cable straps.
5.
Repeat previous steps to complete installation process.
SERVICE PARTS
Figure 11. Service Parts, SaddleBag R/G/B/ LED Light Kits
SERVICE PARTS
Table 1. Service Parts Table
Kit
Item
Description (Quantity)
Part Number
68000213
1
Light, saddlebag, stage II, LED, R/G/B, (2)
68000234
2
Cable strap (10)
10126
3
Wire retainer (4)
11769
4
Rubber strip
Not Sold Separately
5
Tape, two sided
11100181
6
Wrench, hex, 2mm
14900095
7
Template
14900096
8
Wire harness, three-way
69201594
9
End cap
69201597
10
Wire harness, with grommet, 24 in (2)
69201595
11
Wire harness, 24 in (2)
69201530
SPECTRA GLO LOAD CALCULATION INFORMATION
The Spectra Glo system is limited to 3000 mA. Use the following table to determine the total current draw of the desired configuration. Calculate the total current dray by multiplying the number of kit(s) (each line) by the provided current draw. Sum all totals. The value should be less than or equal to 3000 mA. The following example describes how to calculate total system load.
Table 2. Calculator Example of Spectra Glo Kits
Kit Name
Kit Part Number
Number of Kits
Current mA
Total
Rider Footboards
50500492
1
500
500
Passenger Footboards
50500495
1
350
350
Fairing Vent
68000194
275
Speaker Lights (Stage I)
68000232
125
Speaker Lights (Stage II Round)
68000231
1
125
125
Speaker Lights (Stage II Saddle Bag)
68000233
125
Base Light Pods (6)
68000213
2
450
900
Expansion Light Pods (4)
68000214
1
300
300
* System Total must be 3000 mA or less.
System Total =
2175
Table 3. Spectra Glo RGB Accessory Calculator
Kit Name
Kit Part Number
Number of Kits
Current mA
Total
Rider Footboards
50500492
500
Passenger Footboards
50500495
350
Fairing Vent
68000194
275
Speaker Lights (Stage I)
68000232
125
Speaker Lights (Stage II Round)
68000231
125
Speaker Lights (Stage II Saddle Bag)
68000233
125
Base Light Pods (6)
68000213
450
Expansion Light Pods (4)
68000214
300
* System Total must be 3000 mA or less.
System Total =
Table 4. Spectra Glo RGB Accessories
Accessories
Part Number
Remote
68000217
JAE Cap
69201597
Y Harness (3-way)
69201594
3-in Jumper Harness
69201525
8-in Jumper Harness
69201529
24-in Jumper Harness
69201530
24-in Jumper w/grommet
69201595
48-in Jumper Harness
69201625