Cruiser Brake Lever Kits
J064042017-08-22
GENERAL
Kit Number
Footboard Brake Lever Kits
41600215, 41600216, 41600217
Foot Peg Brake Lever Kits
41600218, 41600219, 41600220
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
Brake lever pads are required for proper installation. Reuse the stock pad, or refer to the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
Kit Contents
Removal of Stock Brake Lever
1.
Take note of the angle that the stock brake lever is mounted. Remove cotter pin and clevis pin from brake lever. Retain clevis pin, but discard cotter pin.
2.
Remove hex socket button head screw, large flat washer, small washer and flange nut, and remove stock brake lever. Retain brake lever mounting hardware. Discard the two O-rings.
3.
If the stock brake lever pad is going to be reused on the new brake lever, remove it from the stock brake lever, and retain it for reassembly.
INSTALLATION
1.
Insert two new O-rings into the new brake lever.
2.
Install brake lever in the same orientation as the stock brake lever. Insert hex socket button screw, large flat washer, small washer and flange nut, and tighten to toque values specified in the service manual.
3.
Place brake rod onto brake lever, and reinsert clevis pin removed earlier. Install new cotter pin provided in the kit.
4.
Install stock brake lever pad, or install an accessory brake lever pad.
SERVICE PARTS
Figure 1. Footboard Brake Lever
Figure 2. Foot Peg Brake Lever Kits
Table 1. Service Parts Table
Kit
Item
Description (Quantity)
Part Number
Kit 41600215
1
Brake lever (chrome)
Not sold separately
2
O-ring (2)
11364
3
Cotter, Circular
51938-04
Kit 41600216
1
Brake lever (black)
Not sold separately
2
O-ring (2)
11364
3
Cotter, Circular
51938-04
Kit 41600217
1
Brake lever (edge cut)
Not sold separately
2
O-ring (2)
11364
3
Cotter, Circular
51938-04
Kit 41600218
1
Brake lever (chrome)
Not sold separately
2
O-ring (2)
11364
3
Cotter, Circular
51938-04
Kit 41600219
1
Brake lever (black)
Not sold separately
2
O-ring (2)
11364
3
Cotter, Circular
51938-04
Kit 41600220
1
Brake lever (edge cut)
Not sold separately
2
O-ring (2)
11364
3
Cotter, Circular
51938-04