SPEAKER GRILLE KIT
J061802017-08-23
GENERAL
Kit Number
76000623, 76000685, 76000686, 76000687
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation. One is available from a Harley-Davidson dealer.
Kit Contents
See Figure 2 and Table 1.
PREPARATION
NOTE
For vehicles equipped with security siren: With security fob present, turn ignition switch ON.
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
See the service manual to remove the main fuse. Turn ignition switch OFF.
REMOVAL
  1. Remove the outer fairing and windshield per the service manual.
  2. See Figure 1. Remove the harness anchor (2) from each speaker enclosure (1). Retain all fasteners for installation.
  3. Unplug the speaker connector (3) on one enclosure.
  4. Right side only: Unplug the power outlet connector [C132B] (not shown). Left side only, CB-equipped models: Unplug the CB connector [184] (4) and CB antenna. See the service manual.
  5. Remove the three screws (6) securing the lower portion of the enclosure to the fairing support bracket (5).
  6. Remove two screws (8) securing the upper portion of the enclosure to the upper support bracket (7).
  7. NOTE
    Do not remove any of the screws (10) securing the speaker enclosure halves together.
  8. Remove three screws (9) securing the speaker enclosure to the inner fairing. Remove the speaker enclosure from the vehicle.
  9. Remove the three screws (12) securing the speaker grille (11) to the inner fairing. Remove the speaker grille from the fairing.
  10. Repeat steps 3-8 to remove the remaining speaker enclosure.
NOTE
Never operate the vehicle with the speaker enclosures removed. The enclosures provide important structural support to the fairing. Operating without the enclosures in place can result in damage to the fairing assembly.
1 Speaker enclosure
2 Fairing harness anchor
3 Speaker connector
4 CB connector
5 Fairing support bracket
6 Screw, hex head socket, 5/16-18 x 3/4 in (19 mm) long (3)
7 Upper support bracket
8 Screw, hex socket, 1/4-20 x 1/2 in (13 mm) long (2)
9 Screw, hex socket, 1/4-20 x 3/4 in (19 mm) long (3)
10 DO NOT remove these screws (13)
11 Speaker grille
12 Screw, TORX, #10 x 3/8 in (10 mm) long (3)
Figure 1. Speaker Enclosure Removal (Left Side Shown)
INSTALLATION
NOTE
The mounting tab in line with spoke, mounts to the inboard side of the opening in the fairing.
1.
Install a correct speaker grille from the kit into each side of the inner fairing. Secure with three TORX screws ( Figure 1 , Item 12) removed earlier. Tighten to:
Torque: 1–1.4 N·m (9–13 in-lbs) TORX pan head screw with lock patch
2.
For Kit 76000623 only: Remove adhesive liner from emblem and assemble to grille. Verify proper orientation of the bar and shield before assembly.
3.
Secure the lower portion of the enclosure to the fairing support bracket (5) with three hex head socket screws (6) removed earlier. Tighten to:
Torque: 27.1–32.5 N·m (20–24 ft-lbs) Hex socket screw
4.
Secure the enclosure to the upper support bracket with two hex socket screws (8). Tighten to:
Torque: 5.4–6.8 N·m (48–60 in-lbs) Hex socket button head screw with attached lockwasher
5.
Repeat steps 2-4 with the remaining enclosure.
6.
Mate the speaker and power outlet connectors. Secure the harness anchors to the speaker enclosures.
7.
Left side only, CB-equipped models: Plug in the CB connector [184] and CB antenna. See the service manual.
COMPLETION
NOTE
To prevent possible damage to the sound system, verify that the ignition is OFF before installing the main fuse.
1.
See the service manual to install the main fuse.
2.
Turn the ignition ON, but do not start the motorcycle.
NOTE
Before installing outer fairing, check that speakers are operating correctly. Understand that buzzing, squeaks and rattles may be heard until outer fairing is installed.
3.
Refer to the PREMIUM SOUND SYSTEM section of the owner's manual and turn the radio ON. Make sure that all speakers are working and front/rear fader function is operating correctly. If not, check speaker wiring.
4.
See the service manual to install the outer fairing and windshield.
5.
Install seat. After installing seat, pull up on the seat to be sure it is secure. See the service manual to install the seat.
IN USE
Avoid direct contact with speaker grilles by a pressure washer. Damage to speakers can result.
SERVICE PARTS
Figure 2. Service Parts, Burst Collection Speaker Grille Kit
Table 1. Service Parts
Item
Description (Quantity)
Part Number
1
Grille (2) (Kit 76000623)
Not Sold Separately
2
Medallion (2)
14100423
3
Grille (2) (Kits 76000685, 7600686, 7600687)
Not Sold Separately