SOFTAIL TURN SIGNAL AND LICENSE PLATE RELOCATION KIT
J064102017-06-27
GENERAL
Kit Number
67800802 (chrome), 67800830 (black)
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson Dealer.
This kit is required in order to complete the installation of a detachable saddlebag kit on specific motorcycles.
Tools and Supplies Required
A Terminal Pick (Snap-On® TT600 or equivalent) will aid in the installation of this kit.
Electrical Contact lube (Part No. 99861-02) or equivalent is required for the proper installation of this kit. This item is available from a Harley-Davidson dealer.
Loctite 243 Medium Strength Threadlocker and Sealant (blue) (Part No. 99642-97) is required for the proper installation of this kit. This item is available from a Harley-Davidson dealer.
Kit Contents
REMOVAL
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
1.
See service manual. Remove main fuse.
2.
See service manual. Remove seat.
3.
See service manual. Remove rear turn signal lamp.
4.
Remove turn signal harness from behind wire retention pads on fender support.
INSTALLATION
NOTE
Proper installation of kit requires that tasks be completed for one side of the motorcycle first before continuing to the opposite side.
1.
See Figure 1. Route turn signal harness through access hole of turn signal mount (1). To view turn signal assembly See Figure 4.
1Access hole
Figure 1. Turn Signal Harness
2.
See Figure 4. Assemble turn signal.
a.
Assemble turn signal (3) and lamp mounting support (2) to turn signal mount (1).
NOTE
  • See Figure 4. Discard washer originally located between turn signal mount (1) and screw (4). It is not used with this kit.
  • Left turn signal license plate mounting support is positioned between turn signal mount (1) and lamp mounting support (2).
b.
Install screw (4). Tighten to specification.
Torque: 20–24 N·m (15–18 ft-lbs)
3.
Route harness through turn signal mount.
3.1.
Right: See Figure 2. Route turn signal harness (1) through turn signal mount and exit past the mounting boss (2).
1Turn signal harness
2Mounting boss
Figure 2. Right Turn Signal
3.2.
Left: See Figure 3. Route turn signal (1) and license plate (2) harnesses through turn signal mount and exit past the mounting boss (3).
1Turn signal harness
2License plate harness
3Mounting boss
Figure 3. Left Turn Signal with License Plate
4.
See Figure 4. Install turn signal backplate (6) and flat head hex socket screws (5) to turn signal mount (1).
Torque: 0.7–0.847 N·m (6.2–7.5 in-lbs)
5.
Route turn signal harness through hole of fender support (9).
6.
Install turn signal mount assembly.
a.
Install turn signal mount assembly (1) to fender support (9).
b.
Install washer (7) and screw (8). Tighten to specification.
Torque: 20–24 N·m (15–18 ft-lbs)
1Turn signal mount
2Support, lamp mounting
3Turn signal
4Screw, Torx® button head, 5/16-18 x 1.875
5Screw, flat head hex socket
6Turn signal backplate
7Washer
8Screw, button head hex socket
9Support, fender
Figure 4. Right Turn Signal Assembly
7.
Route harness through fender support.
7.1.
Right: See Figure 5. Using wire retention pads (2), route turn signal harness (1) through fender support (3).
1Harness
2Wire retention pads (3)
3Fender support
Figure 5. Right Fender Support
7.2.
Left: See Figure 6. Using wire retention pads (1), route turn signal and license plate harnesses (2) through fender support (3).
1Wire retention pads (3)
2Harness (2)
3Fender support
Figure 6. Left Fender Support
8.
See Figure 7. Apply one or two drops of Loctite 243 Medium Strength Threadlocker and Sealant (blue) to screws (4). Install fender support (1), washers (3), and screws.
a.
Tighten to specification:
Torque: 41–47 N·m (30–35 ft-lbs)
b.
Loosen screw (4) and retighten to specification:
Torque: 52–57 N·m (38–42 ft-lbs)
9.
Apply one or two drops of Loctite 243 Medium Strength Threadlocker and Sealant (blue) to screws (2). Install screws.
a.
Tighten to specification:
Torque: 28–37 N·m (21–27 ft-lbs)
1Fender support
2Screw, long or short (2)
3Washer (2)
4Screw (2)
Figure 7. Right Fender Support
10.
Repeat procedure for opposite side.
SPLICE HARNESS
1.
Using wires in kit, splice in extra wires to make harness connections.
2.
Follow instructions in service manual to perform splice connector repair.
SERVICE PARTS
Figure 8. Service Parts: Softail Turn Signal Relocation Kit
Table 1.
Item
Description (Quantity)
Part Number
1
Turn Signal, Mount (2)
Not Sold Separately
2
Washer, Plain, Type A (2)
6702
3
Screw, Hex Socket, Flat Head (6)
4527
4
Screw, Hex Socket, Button Head (2)
3540
5
Turn Signal, Back Plate (2)
Not Sold Separately
6
PVC Tube 183 cm (72 in)
Not Sold Separately
7
Wire with Terminal, Black 107 cm (42 in)
Not Sold Separately
8
Wire with Terminal, Blue 107 cm (42 in)
Not Sold Separately
9
Wire with Terminal, Violet 107 cm (42 in)
Not Sold Separately
10
Wire, Black 61 cm (24 in)
Not Sold Separately
11
Wire, Green 61 cm (24 in)
Not Sold Separately
12
Wire, Red 61 cm (24 in)
Not Sold Separately
13
Wire, White 61 cm (24 in)
Not Sold Separately
14
Terminal Pin (8)
74191-98
15
Wire Connector, Butt Splice (8)
70585-93