CRUISER DETACHABLE WINDSHIELD KIT
J063652017-08-23
GENERAL
Kit Number
57400325, 57400328, 57400329, 57400332, 57400335, 57400367, 57400368, 57400369
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
NOTE
A service manual for your model motorcycle is available from a Harley-Davidson Dealer.
Kit Contents
See Figure 1 , and Table 1 , or Figure 2 , and Table 2.
INSTALLATION
WARNING
Rider and passenger safety depend upon the correct installation of this kit. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00308b)
NOTE
Place shop rags on the headlamp and front of the fuel tank to prevent scratches to headlamp and fuel tank Be sure the windshield assembly does not contact chrome or painted parts. Contact will cause scratches to chrome or painted parts.
Spacers on the topmost and some of the bottom screws will fall free when the screws are removed. Take care that the spacers do not strike the fuel tank or fender, damaging the finish.
1.
Remove the stock windshield, if so equipped. Discard the windshield.
NOTE
Keep front wheel straight to prevent brackets from scratching fuel tank.
2.
Remove and discard the original nacelle screws from one side of the motorcycle.
3.
Refer to the following substeps for new specific kit content:
a.
For Kits 57400325, 57400328, and 57400332: Place all new flat washer (12), and bushing (11) on a screw (13).
b.
For Kit 57400329: Place new flat washer (10), bushing (8), and spacer on a screw (9).
c.
For Kits 57400335 and 57400369: For the top locations, place new flat washer (12), bushing (11), and spacer (16) on a screw (13). For bottom locations, place new flat washer (12), bushing (11), and spacer (15) on screw (13).
d.
For Kits 57400367 and 57400368: Place new flat washer (12), bushing (11), and spacer (16) on a screw (13).
e.
Thread the screw (13) or screw (9) through the nacelle hole, and into the triple clamp. Tighten.
Torque: 9–12 N·m (7–9 ft-lbs)
4.
Repeat Step 3 on the opposite side of the motorcycle.
NOTE
Remove original hardware and replace with kit hardware one hole at a time for easiest installation.
5.
Hook the two lower windshield assembly "jaws" into the grooves of the lower bushings then push the windshield until the upper bushings firmly fit into the upper windshield "jaws".
WARNING
Improper installation of accessories or loading of cargo can affect motorcycle stability and handling, which could result in death or serious injury. (00455b)
WARNING
Failure to provide adequate clearance between stationary and moving parts can cause loss of control, which could result in death or serious injury. (00378a)
NOTE
Inspect windshield upon completion of installation. Be sure windshield mounting does not restrict full left or full right movement of front fork assembly. If restriction does occur, adjust windshield as needed until proper clearance is obtained. Have experienced Harley-Davidson service personnel correct any problems before riding with this accessory installed.
NOTE
Check mounting hardware periodically. Never ride with loose mounts. A loose mounting causes extra stress on all other mounts, as well as the windshield itself, and could result in premature failure of components.
REMOVING THE WINDSHIELD
To remove the windshield, grab the windshield edges on each side of the center brace and firmly pull the windshield loose from the bushing grooves.
CARE AND CLEANING
NOTE
Sunlight reflections off of the inside curvature of a windshield can, at certain times of the day, cause extreme heat build-up on motorcycle instruments. Exercise care in parking. Park facing the sun, place an opaque object over the instruments, or adjust the windshield to avoid reflections.
NOTICE
Use only Harley-Davidson recommended products on Harley-Davidson windshields. Do not use harsh chemicals or rain sheeting products, which can cause windshield surface damage, such as dulling or hazing. (00231c)
Do not clean polycarbonate in hot sun or high temperature. Powdered, abrasive or alkaline cleanser will damage the windshield. Never scrape the windshield with a razor blade or other sharp instruments because permanent damage will result.
NOTE
Covering the windshield with a clean, wet cloth for about 15 minutes before washing will make dried bug removal easier.
Harley-Davidson Windshield Water Repellent Treatment Part Number 99841-01 is approved for use on Harley-Davidson windshields.
SERVICE PARTS
Figure 1. Service Parts: Windshield Kits
Table 1. SERVICE PARTS
Kit
Item
Description (Quantity)
Part Number
57400325
1
Screw, Panhead (2)
2452
2
Screw, Panhead (7)
2921A
3
Vertical Brace, LH
57300157
4
Horizontal Brace, Outer
57300127
5
Vertical Brace, RH
57300156
6
Tape, Windshield, Vertical (2)
58417-77
7
Tape, Windshield, Horizontal (2)
57300133
8
Windshield
57400354
9
Horizontal Brace, Inner
57300126
10
Washer, EPDM (4)
58152-96
11
Grommet (4)
12100110
12
Washer (4)
10300129
13
Screw (4)
10200588
14
Bracket, RH
57300123
15
N/A
N/A
16
N/A
N/A
17
Bracket, LH
57300122
18
Acorn Nut (9)
7651A
57400328
1
Screw, Panhead (2)
2452
2
Screw, Panhead (7)
2921A
3
Vertical Brace, LH
58408-75A
4
Horizontal Brace, Outer
57300132
5
Vertical Brace, RH
58406-75A
6
Tape, Windshield, Vertical (2)
58417-77
7
Tape, Windshield, Horizontal (2)
57300133
8
Windshield
57400357
9
Horizontal Brace, Inner
57300131
10
Washer, EPDM (4)
58152-96
11
Grommet (4)
12100110
12
Washer (4)
10300129
13
Screw (4)
10200588
14
Bracket, RH
57300110
15
N/A
N/A
16
N/A
N/A
17
Bracket, LH
57300111
18
Acorn Nut (9)
7651A
57400332
1
Screw, Panhead (2)
2452
2
Screw, Panhead (7)
2921A
3
Vertical Brace, LH
58408-75A
4
Horizontal Brace, Outer
57300132
5
Vertical Brace, RH
58406-75A
6
Tape, Windshield, Vertical (2)
58417-77
7
Tape, Windshield, Horizontal (2)
57300133
8
Windshield
57400354
9
Horizontal Brace, Inner
57300131
10
Washer, EPDM (4)
58152-96
11
Grommet (4)
12100110
12
Washer (4)
10300129
13
Screw (4)
10200588
14
Bracket, RH
57300110
15
N/A
N/A
16
N/A
N/A
17
Bracket, LH
57300111
18
Acorn Nut (9)
7651A
57400335
1
Screw, Panhead (2)
2452
2
Screw, Panhead (7)
2921A
3
Vertical Brace, LH
57300157
4
Horizontal Brace, Outer
57300127
5
Vertical Brace, RH
57300156
6
Tape, Windshield, Vertical (2)
58417-77
7
Tape, Windshield, Horizontal (2)
57300133
8
Windshield
57400354
9
Horizontal Brace, Inner
57300126
10
Washer, EPDM (4)
58152-96
11
Grommet (4)
12100110
12
Washer (4)
10300129
13
Screw, Buttonhead, Hex, 1/4-20 (4)
10200709
14
Bracket, RH
57300173
15
Spacer, Windshield, Lower (2)
12400149
16
Spacer, Windshield, Upper (2)
12400144
17
Bracket, LH
57300174
18
Acorn Nut (9)
7651A
57400369
1
Screw, Panhead (2)
2452
2
Screw, Panhead (7)
2921A
3
Vertical Brace, LH
57300157
4
Horizontal Brace, Outer
57300127
5
Vertical Brace, RH
57300156
6
Tape, Windshield, Vertical (2)
58417-77
7
Tape, Windshield, Horizontal (2)
57300133
8
Windshield
57400357
9
Horizontal Brace, Inner
57300126
10
Washer, EPDM (4)
58152-96
11
Grommet (4)
12100110
12
Washer (4)
10300129
13
Screw, Buttonhead, Hex, 1/4-20 (4)
10200709
14
Bracket, RH
57300173
15
Spacer, Windshield, Lower (2)
12400149
16
Spacer, Windshield, Upper (2)
12400144
17
Bracket, LH
57300174
18
Acorn Nut (9)
7651A
57400367
1
Screw, Panhead (2)
2452
2
Screw, Panhead (7)
2921A
3
Vertical Brace, LH
57300155
4
Horizontal Brace, Outer
57300152
5
Vertical Brace, RH
57300154
6
Tape, Vertical Brace (2)
11100168
7
Tape, Horizontal Brace (2)
11100187
8
Windshield
57400353
9
Horizontal Brace, Inner
57300153
10
Washer, EPDM (4)
58152-96
11
Grommet (4)
12100110
12
Washer (4)
10300129
13
Screw, Buttonhead (4)
10200610
14
Bracket, RH
57300124
16
Spacer (4)
12400143
17
Bracket, LH
57300125
18
Acorn Nut (9)
7651A
57400368
1
Screw, Panhead (2)
2452
2
Screw, Panhead (7)
2921A
3
Vertical Brace, LH
57300155
4
Horizontal Brace, Outer
57300152
5
Vertical Brace, RH
57300154
6
Tape, Vertical Brace (2)
11100168
7
Tape, Horizontal Brace (2)
11100187
8
Windshield
57400363
9
Horizontal Brace, Inner
57300153
10
Washer, EPDM (4)
58152-96
11
Grommet (4)
12100110
12
Washer (4)
10300129
13
Screw, Buttonhead (4)
10200610
14
Bracket, RH
57300124
16
Spacer (4)
12400143
17
Bracket, LH
57300125
18
Acorn Nut (9)
7651A
Figure 2. Service Parts: 57400329 Windshield Kit
Table 2. 57400329 Service Parts Table
Kit
Item
Description (Quantity)
Part Number
57400329
1
Windshield
57400392
2
Screw, Buttonhead (4)
94639-99
3
Outer Brace Assembly
57163-05
4
Gasket, Outer (2)
57150-05
5
Gasket, Horizontal Brace, Inner
57151-05
6
Horizontal Brace, Inner
57149-05
7
Washer, EPDM (2)
57964-97
8
Grommet (4)
12100110
9
Screw, Buttonhead (4)
10200588
10
Washer (4)
10300129
11
Bracket, RH
57300158
12
Acorn Nut
94004-90T
13
Acorn Nut (4)
94007-90T
14
Bracket, LH
57300159