HIGH PERFORMANCE 1.4KW STARTER
J042802009-06-04
GENERAL
Kit Number
31619-06A (Black), 31621-06A (Chrome)
Models
This kit fits 2006 and later Dyna, and 2007 and later Softail and Touring model motorcycles.
Service Manual Required
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Kit Contents
PREPARATION
NOTE
Remove and replace the starter when the engine is cool.
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect battery cables (negative (-) cable first) before proceeding. (00307a)
WARNING
Disconnect negative (-) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00049a)
NOTE
AFTER disconnecting the negative (-) battery cable, disconnect the positive (+) battery cable and main fuse power wire at the starter.
  1. Refer to the service manual and follow the instructions given to remove the seat and disconnect the battery cables, negative (-) cable first. Retain all seat mounting hardware.
  2. Remove the currently installed starter per the instructions in the service manual.
INSTALLATION
1.
Follow the instructions in the service manual to install the new starter using the hardware removed earlier.
NOTE
Verify that the ignition key switch is in the OFF position before attaching the battery cables.
2.
Apply a light coat of Harley-Davidson electrical contact lubricant (H-D Part No. 99861-02), petroleum jelly or corrosion retardant material to the battery terminals. Refer to the service manual and follow the instructions given to attach the battery cables (positive cable first).
WARNING
Connect positive (+) battery cable first. If positive (+) cable should contact ground with negative (-) cable connected, the resulting sparks can cause a battery explosion, which could result in death or serious injury. (00068a)
WARNING
After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
3.
Refer to the service manual, and follow instructions to install the seat.
SERVICE PARTS
Figure 1. Service Parts, High Performance 1.4 kW Starter
Table 1. High Performance 1.4 kW Starter Kits
Kit
Item
Description (Quantity)
Part Number
31619-06A, 1.4 kW
Starter (Black)
1
Starter, 1.4 kW (See Table 2 for serviced parts)
Not sold separately
31621-06A, 1.4 kW
Starter (Chrome)
1
Starter, 1.4 kW (See Table 2 for serviced parts)
Not sold separately
2
Cover, starter yoke (chrome)
Not sold separately
3
  • Screw, M4-0.7 x 10 mm (0.394 in) long (2)
Not sold separately
SERVICE PARTS
Table 2. Service Parts, High Performance 1.4 kW Starter
Item
Description (Quantity)
Part Number
4
Armature assembly, 1.4 kW starter (includes items 5 and 6)
Not sold separately
5
  • Ball bearing
8871
6
  • Ball bearing
8883
7
O-ring, starter yoke (2)
31695-90
8
Starter yoke (field coil)
Not sold separately
9
Terminal cap, rubber
31643-06
10
Flange nut
3403
11
Holder assembly, starter brush (includes item 12)
31542-06
12
  • Spring, starter brush (4)
Not sold separately
13
End frame, starter
31508-06
14
Drain vent
31660-90
15
Screw (2)
929A
16
Through bolt, unfinished (2), for black starter 31619-06A
Through bolt, chrome (2), for chrome starter 31621-06A
Not sold separately
3624
17
Starter solenoid assembly (includes items 18 through 20)
31631-06
18
  • Solenoid cover
31688-90
19
  • Bolt, with washer (3)
31689-90
20
  • Starter repair kit (includes items 21 through 33)
31604-06
21
  • Plunger subassembly
Not sold separately
22
  • Gasket
Not sold separately
23
  • Jam nut (2)
Not sold separately
24
  • Wave washer (2)
Not sold separately
25
  • O-ring (2)
Not sold separately
26
  • Bushing, round (2)
Not sold separately
27
  • Bushing, square (2)
Not sold separately
28
  • Contact plate
Not sold separately
29
  • Bolt, "B" terminal
Not sold separately
30
  • Contact plate
Not sold separately
31
  • Bolt, "M" terminal
Not sold separately
32
  • Nut
Not sold separately
33
  • Washer
Not sold separately
34
Starter housing
Not sold separately
35
O-ring
10957
36
Bolt, starter (2)
928
37
Clutch subassembly, starter (includes items 38 through 45)
31633-07
38
  • Snap ring
31328-91
39
  • Pinion stop nut
Not sold separately
40
  • Starter pinion gear
31345-06
41
  • Spring, compression coil
Not sold separately
42
  • Snap retainer
Not sold separately
43
  • Clutch, starter motor (includes ball bearing , not sold separately)
31681-07
44
  • Spring, starter solenoid
31692-90
45
  • Shaft
Not sold separately
46
Ball
8879
47
Starter solenoid return spring
31641-06
48
Idler gear
31525-90
49
Idler retainer
31530-90
50
Clutch roller (5)
9077