DAYMAKER 5-3/4 INCH LED HEADLAMP KIT
J056452012-07-09
GENERAL
Kit Number
67700144, 67700145
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Installation Requirements
Electrical Contact Lube (H-D Part No. 99861-02) or equivalent is required after battery cable disconnection. This item is available from a Harley-Davidson dealer.
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Kit Contents
This kit includes a headlamp and a rubber gasket.
PREPARATION
NOTE
For vehicles equipped with security siren:
  • 2007 and later: Verify that the Hands-Free Fob is present. Turn the ignition key switch to IGNITION.
  • 2006 and earlier: Disarm the siren with the key fob.
For Vehicles With Main Fuse:
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
  1. See the service manual and remove the main fuse.
For ALL Vehicles With Main Circuit Breaker:
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a)
NOTE
For 2004 and later Sportster® models, the negative battery cable is most easily disconnected at the engine crankcase.
  1. All models except VRSC: See the service manual to remove the seat and disconnect the negative (black) battery cable from the negative (-) battery terminal. Retain all seat mounting hardware. VRSC models: See the service manual to disconnect the negative (black) battery cable from the negative (-) battery terminal.
  2. For ALL models: Turn the ignition key switch OFF if not already done.
REMOVAL
  1. Refer to the service manual and follow the instructions given to perform these generalized steps:
    1. Remove the headlamp. Retain the mounting ring and screws for installation.
    2. Disconnect the headlamp bulb from the motorcycle harness connector block. Discard the headlamp.
INSTALLATION
  1. Plug the headlamp connector of the LED headlamp into the wire harness connector block inside the headlamp bucket.
  2. If the previous headlamp had a rubber gasket installed around it, install the new rubber gasket from this kit around the LED lamp.
  3. Place the new headlamp into the bucket and install the headlamp assembly components per the service manual.
RETURN TO SERVICE
NOTE
Verify that the ignition key switch is in the OFF position before installing the main fuse or attaching the negative battery cable.
1.
Models with main fuse: See the service manual and install the main fuse. Models with main circuit breaker:
a.
For ALL models except XL: See the service manual and attach the negative battery cable. Apply a light coat of Harley-Davidson electrical contact lubricant (Part No. 99861-02), petroleum jelly or corrosion retardant material to the negative battery terminal.
b.
For XL models only: See the service manual, and connect the negative (-) battery cable at the engine crankcase.
2.
Test the headlamp for proper operation.
3.
See the service manual to check and align the headlamp if necessary.
WARNING
After installing seat, pull upward on seat to be sure it is locked in position. While riding, a loose seat can shift causing loss of control, which could result in death or serious injury. (00070b)
4.
For ALL models: If removed, see the service manual and install the seat.