BLACK BULLET LED REAR TURN SIGNALS
J065812017-11-08
GENERAL
Kit Numbers
67800978, 67800980, 67800981
Models
For model fitment information, see the P&A retail catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Tools and Supplies Required
Kits 97800978, 97800981: Requires the separate purchase of 6 Retention Pads (part number 11100066).
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet refers to service manual information. A service manual for this year/model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
Electrical Overload
NOTICE
It is possible to overload your vehicle's charging system by adding too many electrical accessories. If the combined electrical accessories operating at any one time consume more electrical current than the vehicle's charging system can produce, the electrical consumption can discharge the battery and cause damage to the vehicle's electrical system. See an authorized Harley-Davidson dealer for advice about the amount of current consumed by additional electrical accessories or for necessary wiring changes. (00211c)
WARNING
When installing any electrical accessory, be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modified. Exceeding the maximum amperage can lead to electrical failures, which could result in death or serious injury. (00310a)
For kits 67800978: At 13.5V, the current draw is 169mA. The current draw may vary up to 241mA dependent on battery voltage. For kits 67800980, 67800981: At 13.5V, the current draw is 132mA. The current draw may vary up to 182mA dependent on battery voltage.
Kit Contents
See Figure 9 and Table 1.
PREPARATION
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
REMOVE MAIN FUSE
1.
See Figure 1. Remove main fuse.
a.
Verify that fob is present.
b.
Turn OFF/RUN switch to RUN.
c.
Remove left side cover. See service manual.
d.
Remove fuse block from ECM (Electronic control module) sub caddy.
e.
Remove fuse cover.
f.
Remove main fuse.
1Fuse
2Fuse cover
Figure 1. Main Fuse
REAR TURN SIGNAL LAMP REMOVAL
1.
NOTE
Observe lamp standoff orientation and wire routing during disassembly and removal. Replacement components should replicate original mounting.
See Figure 2. Use coin or flathead screwdriver to remove tail lamp lens and set aside for later.
Figure 2. Remove Lens
2.
Remove seat. See service manual.
3.
See Figure 3. Disconnect right (1) and left (2) lamp connectors.
1Right lamp connector
2Left lamp connector
3License plate light connector
Figure 3. Turn Signal Lamp Connectors
4.
Disconnect license plate light connector (3).
5.
Separate wiring from cable straps and wiring anchors.
6.
See Figure 4. Remove fender. For more information, see service manual.
1Fender support (2)
2Support to fender screw (4)
3Washer (4)
4Support to frame screw (4)
Figure 4. Fender Hardware (typical)
7.
Fender support mounted turn signals: See Figure 5. Remove and discard wire retention pads (if equipped).
1Wire retention pads [(6) if equipped]
2Harness (2)
3Fender support (2)
Figure 5. Fender Support Mounted Signal
8.
Discard turn signals and standoffs.
9.
Center mount turn signals: See Figure 6. Separate turn signals and standoffs from mounting locations.
1Support bracket assembly
2Wire harness
3License plate holder
4Screw and washer
5Signal mounting support
6Turn signal housing
Figure 6. Center Mount Turn Signals
10.
Remove LED puck from turn signal housing and disconnect.
11.
Discard turn signals. Set standoffs aside for later use.
REAR TURN SIGNAL LAMP INSTALLATION
1.
NOTE
FLSB uses original black standoffs.
Route loose end of the wire through standoff as originally assembled.
2.
Verify that turn signal housing and standoff align properly on the bike and that the standoff is not backwards before installing connector.
3.
FLSB Models: Install LED puck from bike into black turn signal housing.
a.
See Figure 7. Connect lamps (1) to harnesses.
b.
Align notch in gasket (4) with notch on LED lamp (5).
c.
Align tabs (2) with socket slot (3). Slide LED lamp (1) into housing keeping LED lamp even and square to housing. The LED lamp is held in place with friction from the rubber gasket (6).
1LED lamp
2LED tabs
3Socket slot
4Notch in gasket
5Notch on LED
6Rubber gasket
Figure 7. LED Tab and Lamp Housing
4.
FLFB/S, FLSB Models:
a.
See Figure 8. Insert the loose terminals on the end of the wires into the cavities of the socket housing as follows:
b.
Blue turn signal wire to cavity 1.
c.
Violet/Brown turn signal wire to cavity 2.
d.
Black turn signal wire to cavity 4.
e.
Install one of the seal pins (Figure 8, item 5) into cavity 3.
1Socket housing
2Socket terminal
3Tab
4Lock
Figure 8. JAE Connector
5.
See Figure 8. FXLR Models:
a.
Place heat shrink (7) over the Blue turn signal wire's terminal and apply heat.
b.
Insert the loose terminal ends into the following socket housing terminals:
c.
Violet/Brown turn signal wire to cavity 2.
d.
Black turn signal wire to cavity 4.
e.
Install two seal pins (Figure 8, item 5) into cavities 1 and 3.
6.
ALL Models: Install turn signals and rear fender. See service manual.
RETURN TO SERVICE
1.
Install main fuse. See service manual
WARNING
Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a)
Install left side cover.
BCM Programming Process
2.
See service manual. Follow procedure for clearing BCM codes.
3.
Program the BCM. The BCM can self-learn if LED turn signals are installed when the Hazards are active after the LED installation. Activate hazards for at least 20 seconds (or to a count of 12 flashes). After 12 flashes of the Hazards the setting is updated in the BCM.
4.
Turn the ignition key switch to IGNITION, but do not start the vehicle. Test lights and verify turn, brake and run lights operate as expected.
5.
See service manual. Verify that there are no BCM codes. If codes display, see the service manual. Follow procedure for clearing BCM codes.
6.
Install seat. After installing the seat pull up on the seat to verify that it is secure. See service manual.
7.
Install tail lamp lens.
SERVICE PARTS
Figure 9. Service Parts: Bullet LED Rear Turn Signals
Table 1. Service Parts Table
Kit
Item
Description (Quantity)
Part Number
67800978
1
Turn signals (2)
67801002
2
Standoff (2)
69933-08
4
Cable strap (6)
10065
5
Seal pin (4)
5118
6
4-Way socket housing (2)
72908-11
7
Heat shrink
72411-97
67800980
1
Turn signals (2)
67801053
4
Cable strap (6)
10065
5
Seal pin (2)
5118
6
4-Way socket housing (2)
72908-11
67800981
1
Turn signals (2)
67800988
2
Standoff
67800184
3
Standoff
69933-08
4
Cable strap (6)
10065
5
Seal pin (2)
5118
6
4-Way socket housing (2)
72908-11