Specification
IMPORTANT NOTICE!
Safety Definitions
HARLEY-DAVIDSON MOTORCYCLES ARE FOR ON-ROAD USE ONLY
YOUR OWNER’S MANUAL
CUSTOMER SERVICE ASSISTANCE
2004 SOFTAIL MODELS
2004 SOFTAIL MODELS
SAFETY FIRST
SAFE OPERATING RULES
RULES OF THE ROAD
RULES OF THE ROAD
ACCESSORIES AND CARGO
Accessory and Cargo Guidelines
IDENTIFICATION
VEHICLE IDENTIFICATION NUMBER (V.I.N.)
SPECIFICATIONS
MODELS
TIRE DATA
FUEL INFORMATION
GASOLINE BLENDS
CATALYTIC CONVERTERS
BULB CHART
CONTROLS AND INDICATORS
GENERAL
IGNITION/HEADLAMP KEY SWITCH
ELECTRIC STARTER SWITCH
ENGINE STOP SWITCH
HORN SWITCH
headlamp DIMMER SWITCH
TURN SIGNAL SWITCHES - General
TURN SIGNAL SWITCH OPERATION
HAZARD WARNING 4-WAY FLASHER (Turn Signal Switches)
INDICATOR LAMPS - GENERAL
TAIL LAMP AND LICENSE PLATE BULBS (FXSTD)
Tail Lamp Access
Tail Lamp Bulb Removal and Installation
Tail Lamp Assembly Installation
License Plate Lamp Bulb Removal and Installation
PASSING/FOG LAMP SWITCH (FLSTC)
SPEEDOMETER/ODOMETER
ELECTRONIC SPEEDOMETER
TRIP-ODOMETER
Tip Indicator Lamp
THROTTLE CONTROL GRIP
ENRICHENER (CARBURETED ONLY)
Constant Velocity (C.V.) Carburetor Enrichener
SEQUENTIAL PORT FUEL INJECTION
Engine Check Lamp
Low Fuel Lamp
CLUTCH HAND LEVER
GEAR SHIFTER
BRAKES
MIRRORS (CONVEX)
FUEL SUPPLY VALVE (CARBURETED ONLY)
FUEL FILLER CAP
FORK LOCK
SHOCK ABSORBER ADJUSTMENT
SADDLEBAG (FLSTC)
Removal
Installation
SADDLEBAG OPERATION
Opening
Closing
WINDSHIELD (FLSTC)
Removal
Installation
JIFFY STAND
H-D FACTORY SECURITY SYSTEM
Basic Security SYSTEM Operation
Security System Options
FCC REGULATIONS
Arming The System
NOTE S
Using Key Fob
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Figure 35. Key Fob
Using Auto-arming
Disarming The System
NOTE
Do not forget to enter a personal code for security system vehicles. If a code is not assigned an...
Using Key Fob to Disarm The System
NOTE S
Using Personal Code Disarming
NOTE
If you make an error while disarming the security system using the personal code, the alarm will ...
Table 15. Entering A Personal Code To Disarm Security System
1
Security Status Lamp
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Figure 36. Security System Icon
Table 16. Security Lamp Status
Transport Mode
1. To exit the transport mode, use the key fob to disarm the vehicle.
2. To enter the transport mode, refer to Table 17.
NOTE
Transport mode is especially useful when working on international vehicles. If it is not used, th...
Table 17. Transport Mode
1
SECURITY SYSTEM CUSTOM SETUP
Key Fob Assignment
General
Table 18. Key Fob Assignment
1
Personal Code
Creating Code for the First Time
NOTE
For better security, do not use 3-1-3-1-3 as a personal code. It is shown as an example only.
NOTE
The programming mode exits upon turning the key switch to OFF or if no turn signal switch/key fob...
Modifying Existing Codes
Table 19. Programming A Personal Code
1
Enable Auto-Arming Selection
NOTE
Auto-arming configuration cannot be altered on international vehicles.
Table 20. Auto-arming Configuration (Cannot Be Changed on International Vehicles)
1
Alarm Sensitivity
Table 21. Alarm Sensitivity Adjustment
1
Storage Mode Configuration
Disabling the Security System
Table 22. Storage Mode Configuration
1
SECURITY SYSTEM Maintenance
Key Fob Battery Replacement
NOTE
Replace the key fob battery every 2 years.
1. Place a thin blade between the 2 halves of the key fob case and slowly turn to open.
2. See Figure 38. Remove the old battery and discard.
NOTE
Dispose of old battery in accordance with local regulations.
3. Install a new battery (Panasonic® 2032 or equivalent) with the positive (+) side down.
4. Verify the button rubber is fully seated.
5. Close the case by aligning the two halves and snap together.
6. While standing next to the motorcycle, press and hold the key fob button for 10-15 seconds unt...
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Figure 37. Key Fob Open Case (Front)
1. Battery
2. Battery contact
3. Circuit board
Figure 38. Key Fob Battery Replacement
BATTERY DISCONNECTS AND CONFIGURING
1. Set run switch to OFF, cycle ignition key ON-OFF-ON- OFF-ON and press left turn signal switch ...
2. Repeat step listed above.
3. Continue with configuration sequence listed.
Troubleshooting
Siren Diagnostics
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Figure 39. Siren
OPERATION
OPERATING RECOMMENDATIONS
BREAK-IN: THE FIRST 500 MILES (800 KM)
PRERIDE CHECKLIST
STARTING THE ENGINE
C.V. Carburetors
Cool Engine
Outside Temperature Cooler Than 60˚ F (16˚ C)
Outside Temperature Warmer Than 60˚ F (16˚ C)
Warm Or Hot Engine
Sequential Port Fuel Injected Engine
General
Starting
STOPPING THE ENGINE
SHIFTING GEARS
MAINTENANCE AND LUBRICATION
SAFE OPERATING MAINTENANCE
BREAK-IN MAINTENANCE
ENGINE LUBRICATION
CHECKING OIL LEVEL
Oil Level COLD Check
Oil Level HOT Check
CHANGING OIL AND OIL FILTER
WINTER LUBRICATION
TRANSMISSION LUBRICATION
Check Lubricant Level
Changing Transmission Fluid
PRIMARY CHAIN CASE LUBRICATION
CHAINCASE LUBRICANT
Check Lubricant Level
Changing Chaincase Lubricant
PRIMARY CHAIN ADJUSTMENT
REAR DRIVE BELT
CHASSIS LUBRICATION
Greasing
OIL APPLICATIONS
FRONT FORK OIL
FUEL STRAINER (Carbureted only)
EFI Fuel Strainer
CLUTCH
HYDRAULIC LIFTERS
FRONT FORK BEARINGS
REAR FORK PIVOT SHAFT
BRAKES
TIRES
Tire replacement
SHOCK ABSORBERS
SPARK PLUGS
IGNITION
CARBURETOR
AIR CLEANER
HEADLAMP
headlamp alignment
FXSTS MODEL
FLSTC/FLSTF/FXSTB/FXST MODELS
FXSTD MODELS
TURN SIGNAL BULBS (except FLSTC)
Lens Cap Access
Bulb Removal and Installation
Lens Cap Replacement
Turn signal bulbs (FLSTC)
ALTERNATOR CHARGING RATE AND VOLTAGE REGULATOR
BATTERY
General
BATTERY TESTING
Voltmeter Test
BATTERY DISCONNECTION AND REMOVAL
CLEANING AND INSPECTION
BATTERY CHARGING
Safety Precautions
Charging Battery
BATTERY INSTALLATION AND CONNECTION
BATTERY STORAGE
JUMP-STARTING PROCEDURE
Positive Cable
Negative Cable
FUSES
General
FUSE REPLACEMENT
Removal
Installation
SEAT
General
Pillion Seat Installation
Driver Seat Installation
Seat (FLSTC/FLSTF)
Removal
Installation
Seat (FXST, FXSTB & FXSTS)
Removal
Installation
PLACING MOTORCYCLE IN STORAGE
REMOVAL FROM STORAGE
ACCESSORIES MAINTENANCE
GENERAL MAINTENANCE
CLEANING YOUR MOTORCYCLE
LEATHER CARE
WHITEWALL TIRES
WHEEL CARE
WINDSHIELDS
TROUBLESHOOTING
GENERAL
ENGINE
Starter Does Not Operate or Does Not Turn Engine Over
Engine Turns Over But Does Not Start
Starts Hard
Starts But Runs Irregularly or Misses
A Spark Plug Fouls Repeatedly
Pre-ignition or Detonation (Knocks or Pings)
Overheats
Excessive Vibration
LUBRICATION SYSTEM
Oil Does Not Return to Oil Tank
Engine Leaks Oil From Cases, Push Rods, Hoses
ELECTRICAL SYSTEM
Alternator Does Not Charge
Alternator Charge Rate is Below Normal
CARBURETOR
Carburetor Floods
TRANSMISSION
Transmission Shifts Hard
Transmission Jumps Out of Gear
Clutch Slips
Clutch Drags or Does Not Release
Clutch Chatters
BRAKES
Brakes Do Not Hold Normally
WARRANTY AND MAINTENANCE
OWNER’S IDENTIFICATION CARD
KEEPING IT ALL HARLEY-DAVIDSON
IMPORTANT MOVING INFORMATION
California evaporative emission control
EPA NOISE REGULATIONS
WARRANTY/SERVICE INFORMATION
REPORTING SAFETY DEFECTS
NHTSA STATEMENT
owner transfer notification form
required documentation for imported motorcycles
WARRANTIES AND RESPONSIBILITIES
MAINTENANCE SCHEDULING
REGULAR SERVICE INTERVALS
SERVICE LITERATURE
INDEX
Symbols
Numerics
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
R
S
T
U
V
W
Security System Personal Code
Service/Transport Mode
Security System Personal Code
Service/Transport Mode