Specification
IMPORTANT NOTICE!
Safety Definitions
HARLEY-DAVIDSON MOTORCYCLES ARE FOR ON-ROAD USE ONLY
YOUR OWNER’S MANUAL
CUSTOMER SERVICE ASSISTANCE
POLICE MODELS
2004 POLICE MODELS
SAFETY FIRST
SAFE OPERATING RULES
RULES OF THE ROAD
RULES OF THE ROAD
ACCESSORIES AND CARGO
Accessory and Cargo Guidelines
IDENTIFICATION
VEHICLE IDENTIFICATION NUMBER (V.I.N.)
SPECIFICATIONS
MODELS
TIRE Data
VEHICLE IS CONFIGURED FOR SOLO RIDING ONLY
FUEL information
GASOLINE BLENDS
GuaRDS
CONTROLS AND INDICATORS
GENERAL
Ignition/headlamp KEY SWITCH/FORK LOCK MECHANISM
IGNITION/LIGHT KEY SWITCH AND FORK LOCK
FLHTPI MODELS
FLHPI/FXDP MODELS
INDICATOR LAMPS
Low Fuel Level Warning Lamp (Fuel Injected Models)
FUEL GAUGE
TACHOMETER
SPEEDOMETER/ODOMETER
TRIP-ODOMETER
Tip Indicator Lamp
VOLTMETER
MICROPHONE INPUT JACK AND ACCESSORY SWITCH
CLUTCH HAND LEVER
GEAR SHIFTER LEVER
SIREN WAIL SWITCH: ON/OFF
HEADLAMP SWITCH: HI/LO BEAM
LEFT TURN SIGNAL SWITCH
HORN/SIREN YELP SWITCH
ENGINE OFF/RUN SWITCHES
THROTTLE CONTROL GRIP
FRICTION ADJUSTING SCREW
BRAKE HAND LEVER/FOOT PEDAL
RIGHT TURN SIGNAL SWITCH
Turn Signal Switch Operation
HAZARD 4-WAY FLASHER
POLE/PURSUIT LAMP SWITCH
MIRRORS
JIFFY STAND
ENRICHENER: FXDP ONLY
FUEL SUPPLY VALVE: FXDP only
FUEL FILLER CAP
AIR SUSPENSION ADJUSTMENT
Rear Air Suspension - FL Only
SEAT ADJUSTMENT
FLHTP/FLHP
SUSPENSION ADJUSTMENTS: FXDP
Front Suspension
Rear Suspension
SADDLEBAGS
FLHTP/FLHP
Removal
Installation
FXDP
OPERATION
OPERATING RECOMMENDATIONS
BREAK-IN: THE FIRST 500 MILES (800 KILOMETERS)
PRERIDE CHECKLIST
STARTING THE ENGINE (CARBURETED MODELS - FXDP)
C.V. Carburetors
Cool Engine
Outside Temperature Cooler Than 60° F (16˚ C)
Outside Temperature Warmer Than 60˚ F (16˚ C)
Warm Or Hot Engine
SEQUENTIAL PORT FUEL INJECTED ENGINE MODELS FLHTP/FLHP
General
Starting
STOPPING THE ENGINE
SHIFTING GEARS
MAINTENANCE AND LUBRICATION
SAFE OPERATING MAINTENANCE
MAINTENANCE
ENGINE LUBRICATION
CHECKING OIL LEVEL
Oil Level COLD Check
Oil Level HOT Check
CHANGING OIL AND OIL FILTER
WINTER LUBRICATION
TRANSMISSION LUBRICATION
Check Lubricant Level
Changing Transmission Fluid
PRIMARY CHAINCASE LUBRICATION
CHAINCASE LUBRICANT
Check Lubricant Level
Changing Chaincase Lubricant
PRIMARY CHAIN ADJUSTMENT
REAR DRIVE BELT
CHASSIS LUBRICATION
OIL APPLICATIONS
FRONT FORK OIL
FUEL STRAINER (CARB ONLY)
CLUTCH
HYDRAULIC LIFTERS
FRONT FORK BEARINGS
REAR FORK PIVOT SHAFT
BRAKES
TIRES
Tire replacement
VEHICLE ALIGNMENT
Isolation Mounted Engine Models
All Models
SHOCK ABSORBERS
SPARK PLUGS
IGNITION
CARBURETOR
AIR CLEANER
HEADLAMP
HEADLAMP ADJUSTMENT
FLHTP/FLHP
FXDP
ALTERNATOR CHARGING RATE AND VOLTAGE REGULATOR
BATTERY
General
BATTERY TESTING
Voltmeter Test
BATTERY DISCONNECTION AND REMOVAL (FLHTP/FLHP)
BATTERY DISCONNECTION AND REMOVAL (FXDP)
CLEANING AND INSPECTION
BATTERY CHARGING
Safety Precautions
Charging Battery
BATTERY INSTALLATION AND CONNECTION (FLHTP/FLHP)
BATTERY INSTALLATION AND CONNECTION FXDP
BATTERY STORAGE
JUMP-STARTING PROCEDURE
Positive Cable
Negative Cable
FUSES (FLHTP/FLHP)
Saddlebag/Side Cover Removal
System Fuses
EFI Fuses
Removal
Installation
Saddlebag/Side Cover Installation
Maxi-Fuse
Removal
Installation
FXDP FUSES
System Fuses
REPLACING THE MAXI-FUSE
SEAT FLHTP/FLHP
OPERATION (UNLATCH)
LOCKING
SEAT FXDP
REMOVAL
Solo Seat
INSTALLATION
PLACING MOTORCYCLE IN STORAGE
REMOVAL FROM STORAGE
ACCESSORIES MAINTENANCE
GENERAL MAINTENANCE
CLEANING YOUR MOTORCYCLE
LEATHER CARE
WHITEWALL TIRES
WHEEL CARE
WINDSHIELDS
DETACHABLE WINDSHIELD - FLHP
Removal
Installation
DETACHABLE WINDSHIELD: FXDP
Removal
Installation
LUBRICATE - HINGES, LATCHES, FUEL DOOR, TOUR-PAK SADDLEBAGS (IF APPLICABLE)
TROUBLESHOOTING
GENERAL
ENGINE
Starter Does Not Operate or Does Not Turn Engine Over
Engine Turns Over But Does Not Start
Starts Hard
Starts But Runs Irregularly or Misses
A Spark Plug Fouls Repeatedly
Pre-ignition or Detonation (Knocks or Pings)
Overheats
Excessive Vibration
LUBRICATION SYSTEM
Oil Does Not Return to Oil Tank
Engine Leaks Oil From Cases, Push Rods, Hoses
ELECTRICAL SYSTEM
Alternator Does Not Charge
Alternator Charge Rate is Below Normal
CARBURETOR
Carburetor Floods
TRANSMISSION
Transmission Shifts Hard
Transmission Jumps Out of Gear
Clutch Slips
Clutch Drags or Does Not Release
Clutch Chatters
BRAKES
Brakes Do Not Hold Normally
WARRANTY AND MAINTENANCE
OWNER’S IDENTIFICATION CARD
IMPORTANT MOVING INFORMATION
CALIFORNIA EVAPORATIVE EMISSION CONTROL (FLHPEI)
EPA NOISE REGULATIONS
WARRANTY/SERVICE INFORMATION
REPORTING SAFETY DEFECTS
NHTSA STATEMENT
owner transfer notification form
required documentation for imported motorcycles
WARRANTIES AND RESPONSIBILITIES
INDEX