1998 Buell S1 Lightning Parts Catalog

CYLINDER, HEAD & VALVES - V²™ EVOLUTION

Index No.Part No.DescriptionModel(s)
116444-94YCYLINDER, w/ piston, w/ rings, 1200cc (2)S1
22675-98YCYLINDER, w/ piston, w/ rings, 1200cc (2)S1W
16554-92ACYLINDER, 1200cc (2)ALL
216478-85ASCREW, internal thread (4)ALL
316480-92ASCREW, internal thread (4)ALL
416573-83AINSERT, cylinder stud (4)ALL
516703-96YAHEAD, front cylinder, w/ valve guides & seatsS1
16704-96YAHEAD, rear cylinder, w/ valve guides & seatsS1
16797-98YHEAD, front cylinder, w/ valves & valve springs (black)S1W
16798-98YHEAD, front cylinder, w/ valve guides & seats (black)S1W
16827-98YBHEAD, rear cylinder, w/ valves & valve springs (black)S1W
16828-98YBHEAD, rear cylinder, w/ valve guides & seats (black)S1W
616715-83STUD, exhaust port (4)ALL
716770-84FGASKET, cylinder head (2)ALL
816774-86DGASKET, cylinder base (2)ALL
916832-86CSTUD, cylinder base (8)ALL
1017026-91DGASKET KIT, engine overhaulALL
17032-91GASKET KIT, top overhaulALL
17036-91AGASKET KIT, rocker coversALL
1118001-83BSEAL, valve (4)ALL
1218011-86SEAT, exhaust valve (2)S1W
18022-96YASEAT, exhaust valve (2)S1
1318020-83SEAT, intake valve (2)S1W
18020-87ASEAT, intake valve (2)S1
1418023-87VALVE, intake (2)S1
18637-98YBVALVE, intake (2)S1W
1518024-87AVALVE, exhaust (2)S1
18636-98YBVALVE, exhaust (2)S1W
1618113-96YAVALVE GUIDE, intake & exhaust (4)ALL
18652-96YAVALVE GUIDE, intake & exhaust, 0.001 O.S. (4)ALL
18653-96YAVALVE GUIDE, intake & exhaust, 0.002 O.S. (4)ALL
18654-96YAVALVE GUIDE, intake & exhaust, 0.003 O.S. (4)ALL
1718201-83SPRING, valve, outer (4)ALL
1818202-83SPRING, valve, inner (4)ALL
1918219-83ACOLLAR, valve spring, upper (4)ALL
2018222-83ACOLLAR, valve spring, lower (4)ALL
2118229-83ARETAINER, valve collar (8)ALL
2226432-76AO-RING, cylinder stud insert (4)ALL
2324400-98YENGINE ASSEMBLY, complete, 1200ccS1
24406-98YENGINE ASSEMBLY, complete, 1200ccS1W
INTERNATIONAL MODELS ONLY
2424405-98YENGINE ASSEMBLY, complete, 1200cc (HDI)S1
24407-98YENGINE ASSEMBLY, complete, 1200cc (HDI)S1W

ROCKER ARMS, COVERS & PUSHRODS

Index No.Part No.DescriptionModel(s)
1882SCREW (8)ALL
294313-91TSSCREW (2)ALL
33228ASCREW, w/ washer (4)ALL
43500ABOLT (4)ALL
53501ABOLT (4)ALL
63849SCREW (6)ALL
74718ASCREW, w/ washer (4)ALL
86016WASHER (8)ALL
96099WASHER (2)ALL
106736WASHER (6)ALL
1111176O-RING (4)ALL
1211190O-RING, pushrod cover, upper (4)ALL
1316778-84AGASKET, cylinder head, right (use 16800-84A) (2)ALL
1416779-84BGASKET, cylinder head, left (use 16800-84A) (2)ALL
1517036-91AGASKET KIT, rocker covers, w/ 16, 17, 18, 32 & 35ALL
1617353-89CGASKET, rocker cover, lower (2)ALL
1717354-89GASKET, rocker cover, upper (2)ALL
1817358-84BGASKET, rocker cover, inner (2)ALL
1917360-83AROCKER ARM, front intake & rear exhaust (2)ALL
2017375-83AROCKER ARM, front exhaust & rear intake (2)ALL
2117429-91BEARING, rocker arm (8)ALL
2217597-97YROCKER COVER, outer (2)ALL
2317598-97YCROCKER COVER, inner (2)ALL
2417599-97YSPACER, rocker cover (2)ALL
2517611-83SHAFT, rocker arm (4)ALL
2617897-89APUSHROD, intake (2)ALL
17904-89APUSHROD, exhaust (2)ALL
2717944-89SEAL, pushrod cover (4)ALL
2817946-89COVER, pushrod (4)ALL
2917952-91RETAINER, pushrod, front intake & rear exhaust (2)ALL
17953-91RETAINER, pushrod, front exhaust & rear intake (2)ALL
3018526-89ATAPPET, w/ roller (4)ALL
3118532-89PIN, anti-rotation (2)ALL
3226856-89AVALVE, umbrella (2)ALL
3336804-89PIN PLATE (2)ALL
3463858-49GASKET (8)ALL
3516800-84AGASKET, rocker cover/cylinder head, valve & pushrod sides (replaces 16778-84B & 16779-84D)ALL

PISTONS, CONNECTING RODS & FLYWHEELS

Index No.Part No.DescriptionModel(s)
16508WASHER, crank pin boss (2)ALL
211177ARETAINING RINGALL
311218KEY, crank pinALL
421920-83PISTON RING SET, standard (2)ALL
21921-83PISTON RING SET, 0.005 O.S. (2)ALL
21922-83PISTON RING SET, 0.010 O.S. (2)ALL
21923-83PISTON RING SET, 0.020 O.S. (2)ALL
21924-83PISTON RING SET, 0.030 O.S. (2)ALL
522243-88APISTON & RINGS ASSEMBLY, standard (2)S1
22205-88APISTON & RINGS ASSEMBLY, 0.005 O.S. (2)S1
22216-88APISTON & RINGS ASSEMBLY, 0.010 O.S. (2)S1
22220-88APISTON & RINGS ASSEMBLY, 0.020 O.S. (2)S1
22225-88APISTON & RINGS ASSEMBLY, 0.030 O.S. (2)S1
22676-98YPISTON & RINGS ASSEMBLY, standard (2)S1W
22677-98YPISTON & RINGS ASSEMBLY, 0.005 O.S. (2)S1W
22678-98YPISTON & RINGS ASSEMBLY, 0.010 O.S. (2)S1W
22679-98YPISTON & RINGS ASSEMBLY, 0.020 O.S. (2)S1W
22681-98YPISTON & RINGS ASSEMBLY, 0.030 O.S. (2)S1W
622589-83BLOCK RING, piston pin (4)ALL
722765-88PISTON PIN (2)ALL
823899-96YSET OF FLYWHEELS & SHAFTS, w/ rodsALL
923980-98NUT, crank pin (2)ALL
1023960-80ACRANK PIN, standardALL
23948-87CRANK PIN, 0.001 O.S.ALL
23949-87CRANK PIN, 0.002 O.S.ALL
1124275-86ASET OF CONNECTING RODS, w/ bearings, crank pin & nutsALL
1224331-36BUSHING, piston pin, standard (2)ALL
24332-36BUSHING, piston pin, 0.01 O.S. (2)ALL
1324341-52ABEARING RACE, rear connecting rod, lower (2)ALL
1424352-52ABEARING RACE, front connecting rod, lower (2)ALL
1524354-87ABEARING SET, connecting rodsALL
1624658-87INNER RINGALL

CRANKCASE

Index No.Part No.DescriptionModel(s)
1215DOWEL PIN (2)ALL
2358DOWEL PIN (4)ALL
3604ROLL PIN (4)ALL
4720PLUG, timingALL
5727PLUG (2)ALL
61028SCREW (4)ALL
73696SCREW (4)ALL
84091SCREW (2)ALL
96314WWASHER (4)ALL
108881BEARING RACEALL
119119ARETAINING RINGALL
129142SHIM, roller bearing, 0.100ALL
9143SHIM, roller bearing, 0.102ALL
9144SHIM, roller bearing, 0.104ALL
9145SHIM, roller bearing, 0.106ALL
9146SHIM, roller bearing, 0.108ALL
9147SHIM, roller bearing, 0.110ALL
9148SHIM, roller bearing, 0.112ALL
9149SHIM, roller bearing, 0.114ALL
9155SHIM, roller bearing, 0.098ALL
1310080CLAMPALL
1411105O-RINGALL
1511177ARETAINING RINGALL
1624510-94YBCRANKCASE SET, w/ bearingsALL
1724647-87BEARING, gear shaft (blue)ALL
24650-87BEARING, gear shaft (red)ALL
24659-87BEARING, gear shaft (white/gray)ALL
24660-87BEARING, gear shaft (green)ALL
1824754-75ADOWEL PIN (3)ALL
1929950-91COVER, stator wiresALL
2035151-74AOIL SEALALL
2142449-80ASTUDALL
2248302-85BEARING, complete (2)ALL
2348315-60BEARING CUP (2)ALL
2460348-65BDRAIN PLUG KIT, w/ O-ringALL
2562352-94BHOSE, breatherALL
2663547-89BREATHER TUBEALL

ACCESS DOOR & PRIMARY COVER

Index No.Part No.DescriptionModel(s)
1897SCREW (2)ALL
2943SCREW, sems (4)ALL
33480ASCREW, sems (7)ALL
43610SCREW (5)ALL
54717ASCREW, sems (4)ALL
66702WASHER (2)ALL
78998BEARINGALL
89187BUSHINGALL
911171O-RING, inspection cover screws (2)ALL
1011188O-RING, chain inspection coverALL
1116573-83AINSERT, access door (2)ALL
1225238-94ACCESS DOOR ASSY, transmission, w/ 7, 8, 18, 19 & 20ALL
1325430-94APRIMARY COVER (polished)ALL
1425463-94AGASKET, clutch coverALL
1534992-94INSPECTION COVER, clutchALL
1634993-90INSPECTION COVER, chainALL
1734955-89BGASKET, primary coverALL
1835021-89RETAINING RINGALL
1935030-89ABEARINGALL
2035038-89ARETAINING RINGALL
2137101-84BOIL SEALALL
2240520-63BUSHINGALL
2341191-74ASCREW, inspection covers (2)ALL

GEARCASE & COVER

Index No.Part No.DescriptionModel(s)
13480ASCREW, sems (3)ALL
24740ASCREW, semsALL
34717ASCREW, sems (5)ALL
44820ASCREW, sems (2)ALL
57916AJAMNUTALL
610117CLAMPALL
711124SEALALL
811219T-KEYALL
924056-91PINION GEAR (1 blue dot)ALL
24057-91PINION GEAR (1 red dot)ALL
24058-91PINION GEAR (1 white dot)ALL
24059-91PINION GEAR (1 green dot)ALL
24060-91PINION GEAR (1 yellow dot)ALL
24061-91PINION GEAR (1 black dot)ALL
1025219-91CCOVER ASSEMBLY, gearcase, w/ 7, 19 & bushings (polished)ALL
25479-96YACOVER, w/ cam gear set, matched (polished)ALL
1125263-90DGASKET, gearcase coverALL
1225586-37OUTER BUSHING, cam gear shafts (3)ALL
1325588-91BUSHING, rear intake, cam gear shaftALL
1425593-74BUSHING, flywheel gear shaftALL
1525598-91INNER BUSHING, camshaft gear (4)ALL
1625648-91CAMSHAFT KIT, completeALL
1725671-91CAMSHAFT, rear intakeALL
1826318-88ADRIVE GEAR, oil pumpALL
1962375-57AFITTING, oil vent hoseALL
NOTE: Hose or insulator is sold in bulk length under the following part numbers. Cut to length.
2063501-68BHOSE, 1/4 inch I.D. x 1/2 inch O.D. (rubber)ALL
INTERNATIONAL MODELS ONLY
2125252-97YBCOVER, w/ cam gear set, matched (silver)S1

OIL PUMP

Index No.Part No.DescriptionModel(s)
14132SCREW (2)ALL
24765SCREW (2)ALL
36157WASHERALL
411002RETAINING RINGALL
526204-91AOIL PUMP ASSEMBLY KIT, completeALL
626434-91O-RINGALL
726488-98GEAR SHAFT (use 26204-91A)ALL
826491-98GEROTOR SET, return (use 26204-91A)ALL
926492-91GEROTOR SET, feedALL
1026493-91SEPARATOR PLATEALL
1126495-89BGASKET, pump mountingALL
1226496-75AFITTING, 90 degreeALL
1362601-91AFITTING, connector, frontALL
1463533-41AFITTING, connector, rearALL

CARBURETOR (1 OF 2)

Index No.Part No.DescriptionModel(s)
13275SCREW (4)ALL
210014CLAMPALL
326995-86BSEAL, intake manifold (2)ALL
427002-89SEAL RING, carburetorALL
527004-88AINTAKE MANIFOLD KIT, w/ 26995-86B & 27002-89ALL
627009-86AMOUNTING FLANGE, frontALL
727010-86AMOUNTING FLANGE, rearALL
827079-84CAPALL
927261-96TOP, carburetorALL
1027100-88NEEDLE JETALL
1127101-88NEEDLE JET HOLDERALL
1227122-89RODALL
1327123-89ASPRINGALL
1427124-89E-CLIPALL
1527125-89WASHERALL
1627126-89LEVERALL
1727127-89WASHERALL
1827128-89PIN (2)ALL
1927137-81WASHER (2)ALL
2027146-89SCREW, w/ washer (3)ALL
2127147-89COLLARALL
2227148-89WASHERALL
2327156-89RODALL
2427157-89O-RINGALL
2527158-89DRAIN SCREWALL
2627384-97YFLOAT CHAMBER ASSEMBLYALL
2727160-89PUMP HOUSINGALL
2827162-89SPRINGALL
2927171-89SLOW JETALL
3027262-96SCREW, shouldered (3)ALL
3127263-96COLLAR, carburetor topALL
3227273-96YJET NEEDLES1
27241-95JET NEEDLES1W
3327275-96YMAIN JETS1
27105-88MAIN JETS1W
3427311-76BOOT, accelerator pump (rubber)ALL
3527315-88ASPRINGALL
3627316-88BRACKETALL
3727317-88SCREWALL
3827347-96YIDLE ADJUSTER KIT (replaces 27349-96Y)ALL
27349-96YIDLE ADJUSTER CABLE (use 27347-96Y)ALL
3927354-96YSPRINGALL
4027360-76O-RINGALL
4127361-76ADIAPHRAGM, accelerator pumpALL
4227362-76SPRING, diaphragmALL
4327368-76CLIP, overflow hoseALL
4427369-76HOSE, overflow, w/ clipALL
4527371-76AFITTINGALL
4627485-96YCARBURETORS1
28017-00YCARBURETORS1W

CARBURETOR (2 OF 2)

Index No.Part No.DescriptionModel(s)
4727575-88APINALL
4827576-92FLOATALL
4927577-92O-RINGALL
5027579-88ASCREW (4)ALL
5127580-88CABLE GUIDEALL
5227581-88STARTER CAPALL
5327582-88CABLE SEALING CAPALL
5427583-88STARTER VALVEALL
5527585-88VACUUM PISTONALL
5627586-88SPRING SEATALL
5727587-88SCREWALL
5827886-78AVALVE, w/ clipALL
59Y0309.DBCABLE STRAP, black, double loop (not illustrated)ALL
NOTE: Hose or insulator is sold in bulk length under the following part numbers. Cut to length.
6026570-84HOSE, 3/16 inch I.D. x 3/8 inch O.D. (rubber ) (10 feet)ALL
6163501-68BHOSE, 1/4 inch I.D. x 1/2 inch O.D. (rubber) (25 feet)ALL
INTERNATIONAL MODELS ONLY
6227241-95JET NEEDLEALL
6328017-00YCARBURETORS1

AIR CLEANER - DOMESTIC ONLY

Index No.Part No.DescriptionModel(s)
12865YSCREW (3)ALL
22987YBOLT, filter housing cover (2)ALL
3AN1005.3CZSCREW, airbox support (2)ALL
4AA0406.3CBLSCREW, airbox cover (4)ALL
5BA0409.1ZWASHER, filter housing cover (2)ALL
6BA0409.6BLWASHER, nylon (4)ALL
7DA0800.4CZJAMNUTALL
8DN1000.1CZNUT, airbox support (2)ALL
927530-97YAIR FILTER BOXALL
1027546-96YGROMMET, snorkelALL
11P0554.9SNORKEL, air cleaner, internalALL
12P0556.9CSNORKEL PLATEALL
13M0720.C-18SEAL, air filter housingALL
14P0559.9-39TRIM, backplateALL
1562683-93ABREATHER HOSE, snorkelALL
16HS0201.CBREATHER HOSE, front cylinderALL
1729059-88AGASKET (4)ALL
1829229-88DCABLE, carburetor enrichenerALL
19P0213.9FILTER ELEMENTALL
2029265-88SPACER, air cleanerALL
21P0235.9BBOLT, breatherALL
22HO0203.8BBREATHER TEEALL
2329481-98YSUPPORT, air cleanerALL
24P0235.9AFITTING, breather, 90 degreeALL
2529397-97YBACKING PLATE ASSEMBLY, air cleanerALL
26P1215.BCOVER, airboxALL
2763515-92BREATHER HOSE, rear cylinderALL

AIR CLEANER - INTERNATIONAL ONLY

Index No.Part No.DescriptionModel(s)
12989YSCREW, airbox cover (4)ALL
2AN0808.3CZBSCREW, airbox supportALL
3AN0804.3CBBLSCREW (8)ALL
4AA0412.2CBBLSCREW, backplate to carburetor (3)ALL
5DA0800.4CZJAMNUTALL
627546-96YGROMMET, snorkelALL
7P0554.9SNORKEL, air cleanerALL
8P0556.9CSNORKEL PLATEALL
962683-93ABREATHER HOSE, snorkelALL
1063515-92BREATHER HOSE, rear cylinderALL
11HS0201.CBREATHER HOSE, front cylinderALL
1229059-88AGASKET (4)ALL
1329229-88DCABLE, carburetor enrichenerALL
14P0213.9FILTER ELEMENTALL
1529265-88SPACER, air cleanerALL
16P0235.9BBOLT, breatherALL
17HO0203.8BBREATHER TEEALL
18P0235.9AFITTING, breather, 90 degreeALL
1929421-97YGASKET, airbox coverALL
20P1764.CSNORKEL, externalALL
2129428-97YFILTER HOUSINGALL
2229429-97YBACKING PLATEALL
23P1715.CCOVER, airboxALL
2429481-98YSUPPORT, air cleanerALL
2529487-97YGASKET, filter housing, bottomALL
2629422-97YGASKET, filter housing, top (not illustrated)ALL
2729423-97YGASKET, external snorkel (not illustrated)ALL

ALTERNATOR & REGULATOR

Index No.Part No.DescriptionModel(s)
12720SCREW (4)ALL
2AA0406.2CBZSCREWALL
3AA0408.2CBZSCREWALL
44751SCREW (4)ALL
5BA0408.4ZLOCKWASHERALL
6BA0613.2ZWASHER (2)ALL
729967-89CSTATORALL
832413-92CROTOR, w/ 4ALL
9Y0302.9REGULATOR, voltageALL

ELECTRONIC IGNITION SYSTEM

Index No.Part No.DescriptionModel(s)
11601SCREW (2)ALL
22611CBOLTALL
3AA0406.2CBZSCREW (2)ALL
4AA0408.1CZBOLT (2)ALL
5B0613.1ZWASHER (2)ALL
6BA0409.1ZWASHER (2ALL
7BN1006.4ZLOCKWASHER (2)ALL
87638NUT (2)ALL
98699POP RIVET (2)ALL
1011124SEALALL
1126555-94VACUUM SWITCHALL
1231614-83AIGNITION COILALL
13N0306.9AIGNITION MODULE, w/ connector assemblyALL
1431986-86ACABLE, spark plug, frontALL
1531995-83CABLE, spark plug, rearALL
1632362-04SPARK PLUG, No. 6R12 (2)ALL
1732400-94ASENSOR ASSEMBLY, w/ terminal pinsALL
1832402-83TRIGGER ROTORALL
19T0115.8QINNER COVERALL
2032550-96YCOVER, timerALL
2132606-82STUD, timer plate (2)ALL
22Y0303.2BCABLE STRAPALL
2372103-94BKRECEPTACLE, 3-pin (black)ALL
2472112-94BKPLUG, 2-wayALL
2572118-94BKPLUG, 8-way (black)ALL
2672143-94SECONDARY LOCK, 3-pin receptacle (black)ALL
2772152-94SECONDARY LOCK, 2-way plugALL
2872158-94LOCK, plug (8-way)ALL
2972178-94SEAL, front (8-way plug)ALL
3072190-94TERMINAL, pin (3)ALL
3172191-94TERMINAL, socket (9)ALL
3272195-94SEAL PINALL
INTERNATIONAL MODELS ONLY
3332466-95AIGNITION MODULE, w/ connector assembly (HDI)S1
N0306.GAIGNITION MODULE ASSEMBLY, w/ connector (Australia)S1W

STARTER MOTOR

Index No.Part No.DescriptionModel(s)
131390-91FSTARTER MOTOR, completeALL
231488-81CGASKETALL
331556-91DCLUTCH SUB-ASSEMBLYALL
431603-91REPAIR KIT, starter solenoidALL
545902-00SCREW (2)ALL

TRANSMISSION GEARS

Index No.Part No.DescriptionModel(s)
13594SCREW (2)ALL
23675SCREWALL
36003WASHER (6)ALL
48876ABEARING (4)ALL
58977BEARING, closed endALL
68996ABEARING, ballALL
711067RETAINING RING (7)ALL
811161RETAINING RINGALL
911165QUAD SEALALL
1012030OIL SEALALL
1112067BOIL SEALALL
1233344-94SPACERALL
1335020-89RETAINER, countershaftALL
1435022-89ASPACERALL
1535034-94GEAR ASSEMBLY, fifth-mainshaft, w/ 10 & 16ALL
1635051-89ABEARING, needle (2)ALL
1735063-89SPACERALL
1835211-91BNUT, sprocketALL
1935633-94GEAR, fifth-countershaftALL
2035640-89MAINSHAFTALL
2135641-89COUNTERSHAFTALL
2235762-89AGEAR, first-mainshaftALL
2335763-89AGEAR, first-countershaftALL
2435771-94GEAR, second-mainshaft, third-countershaft (2)ALL
2535772-94GEAR, third-mainshaft, second-countershaft (2)ALL
2635773-94GEAR, fourth-mainshaftALL
2735775-94GEAR, fourth-countershaftALL
2837495-91NUT, mainshaftALL
2937870-91SPRING WASHERALL
3040251-92ARETENTION PLATEALL
3140285-91BSPROCKET KIT, 27-tooth belt, w/ 1, 11, 12, 18 & 30ALL
3240288-95SPROCKET, transmission, 27-toothALL
INTERNATIONAL MODELS ONLY
3340205-95SPROCKET, transmission, 29-toothALL

SHIFTER

Index No.Part No.DescriptionModel(s)
1518COTTER PIN (3)ALL
2601ROLL PINALL
3AA0407.3CBZSCREWALL
43088SCREWALL
54741ASCREW, w/ washerALL
65226BSTUD (2)ALL
76016WASHER, detent arm (2)ALL
86099WASHER, lever (3)ALL
97019WASHER (rubber)ALL
10DA0400.3CZLOCKNUT (2)ALL
11DA0400.4FLZJAMNUT, left-hand threadALL
12DA0400.4CZJAMNUTALL
13DA0500.11FZLOCKNUTALL
147683LOCKNUT (2)ALL
157739LOCKNUT, detent armALL
169151BEARING, closed endALL
1711019RETAINING RINGALL
1811031RETAINING RINGALL
1911185RETAINING RINGALL
2024530-90PIN, springALL
2133178-98PLATE, shift drum (use 33178-90B)ALL
2233204-98PLATE, shift drum (use 33178-90B)ALL
2334615-94SHIFT LEVER, frontALL
2433319-90ROLLER (3)ALL
2533634-91ASHIFTER DRUM ASSEMBLY, w/ 601ALL
2633652-90ROLLER, detentALL
2733653-90RETAINING RINGALL
2833655-90DETENT ARMALL
2933656-90APLATE, detentALL
30N0606.2ROD END, maleALL
31N0612.2ROD END, male, left-hand threadALL
32N0601.9BSHIFT LEVERALL
3333812-96YSHIFT RODALL
3434015-91SHIFTER SHAFTALL
3534073-91SPACER, pawlALL
3634075-89WASHERALL
3734076-89BUSHINGALL
3834077-91WASHERALL
3934142-89CSHIFTER FORK, first & secondALL
4034144-89CSHIFTER FORK, third & fifthALL
4134147-89CSHIFTER FORK, fourthALL
4234481-91ASPRINGALL
4334483-90SPRINGALL
4434486-90SCREW, detent armALL
4534491-91SPRINGALL
4634492-91SHIFTER PAWLALL
4734560-91BASEPLATEALL
4834611-65ASHIFTER PEGALL
4937101-84BOIL SEALALL
50N0513.2ABUSHINGALL
51N0514.2THRUST WASHERALL
5233178-90BPLATE KIT, shift drum, w/ 33178-98 & 33204-98ALL

CLUTCH

Index No.Part No.DescriptionModel(s)
18873BALL (3)ALL
28885BEARINGALL
311046RETAINING RINGALL
411250RETAINING RINGALL
511730AWELL NUTALL
611752ADJUSTMENT SCREWALL
725409-94BRAMP, outerALL
825453-87ARAMP, innerALL
934920-86ACOUPLING, clutch cableALL
1036715-94SPRING, clutch adjustmentALL
1136785-91CLUTCH HUBALL
1236790-91CLUTCH SHELL & SPROCKET, w/ 36799-91 & 37905-90ALL
1336792-91SPRING, diaphragmALL
1436799-91BALL BEARINGALL
1536802-84BLOCKPLATE, well typeALL
1637495-91NUT, main shaftALL
1737870-91SPRING WASHERALL
1837872-90SEAT, spring, innerALL
1937904-90RETAINING RINGALL
2037905-90RETAINING RINGALL
2137908-90RETAINING RINGALL
2237909-90RETAINING RINGALL
2337911-90FRICTION PLATE (paper) (8)ALL
2437912-91PRESSURE PLATEALL
2537913-90STEEL PLATE (6)ALL
2636731-91RELEASE PLATE, w/ 8885ALL
2737977-90SPRING PLATEALL

BELTS & SPROCKETS

Index No.Part No.DescriptionModel(s)
140251-92ALOCK PLATEALL
2AA0712.1CZBOLT (5)ALL
33594SCREW (2)ALL
440285-91BSPROCKET KIT, transmission, 27-tooth (belt) w/ 1, 3 & 10ALL
5BA0714.3ZWASHER (5)ALL
67667NUTALL
77804LOCKNUT, sealingALL
87839NUT, engine sprocketALL
9G0400.8ASPROCKET, rear wheel, 61-tooth (belt) (black)ALL
1035211-91BNUT, transmission sprocketALL
1139975-90ASHOE ASSEMBLYALL
1240005-57BPRIMARY CHAINALL
13G0500.8BELT, drive, 128-toothALL
1440235-89BENGINE SPROCKET, 35-toothALL
1540240-89SPACER, sprocketALL
1640288-95SPROCKET, transmission, 27-toothALL
INTERNATIONAL MODELS ONLY
17G0410.55SPROCKET, rear, 55-tooth (belt)ALL
1840205-95SPROCKET, transmission, 29-tooth (England & HDI)ALL

FRONT BRAKE CONTROL & CALIPER

Index No.Part No.DescriptionModel(s)
1861ASCREW (2)ALL
24365SCREWALL
367145-96YWIRE GUIDEALL
4CA0200.9SCREW, front master cylinder cover (2)ALL
5C0901.CCLAMP, front brake lineALL
6H0020.FAREBUILD KIT, caliper, frontALL
7H0021.FRETAINER CLIP, brake pads, frontALL
8H0022.FBLEEDER FITTING, front brake caliper, w/ capALL
9H0023.FMOUNTING PIN, brake pad, front caliper, w/ plugALL
10H0035.9DIAPHRAGM COVER, front master cylinderALL
11N0259.9CLAMP, front master cylinderALL
12N1202.9BRAKE LEVER KIT, front master cylinder, w/ N0203.9ALL
13H0110.FAFRONT CALIPER ASSEMBLY, w/ padsALL
14H0300.FABRAKE PAD SET, frontALL
15H0405.9BBANJO BOLT, master cylinder (2)ALL
16H0412.01A0GASKET, master cylinder (4)ALL
17H0531.DBBRAKE LINE ASSEMBLY, frontALL
18N0200.FMASTER CYLINDER ASSEMBLY, w/ lever, bracket & switchALL
19N0203.9PIVOT BOLT, front brake control lever, w/ nutALL
20N0210.9COVER, master cylinder, w/ CA0200.9, H0035.9 & gasketALL
21N0220.FPISTON SET, front master cylinderALL
INTERNATIONAL MODELS ONLY
22H0531.BBRAKE LINE, frontALL

REAR BRAKE CONTROL & CALIPER

Index No.Part No.DescriptionModel(s)
1923SCREW, reservoirALL
2AA0408.3CZSCREWALL
3A0825.1CZBOLTALL
46184YLOCKNUTALL
5DA0400.4CZJAMNUTALL
6N0606.2ROD END, maleALL
7H0205.GMASTER CYLINDER, rear, w/ 5, 6, 19 & 21ALL
8H0405.9BBOLT (2)ALL
9H0412.01A0GASKET (4)ALL
10H0205.GMASTER CYLINDER ASSEMBLY, rear, w/ 5, 6, 11, 19, 20 & 21ALL
1141799-98YRESERVOIR ASSEMBLY, master cylinderALL
12N0513.2ABUSHING, brake leverALL
1342248-98YROD ASSEMBLY SET (less 3)ALL
14H0301.FBRAKE PAD SET, rearALL
15N0501.GBRAKE PEDALALL
1644087-98YREAR CALIPER ASSEMBLY, w/ brake pads & springALL
17H0022.FFITTING, brake bleeder, w/ seal & capALL
18H0026.FMOUNTING PIN SETALL
19H0041.FELBOW, master cylinder, rear, w/ circlip & O-ringALL
20H0027.FHOSE, reservoir, w/ clamps and protective coverALL
21H0040.FPISTON SET, master cylinderALL
22H0404.8CLAMPALL
23A0622.21CBLSCREW (2)ALL
24H0522.GBRAKE LINE, rearALL
25N0514.2THRUST WASHERALL
2672023-51ESWITCH KIT, stoplampALL
27H0105.FSCREWALL
28H0106.FPIN BOLT, caliper, rearALL
29H0030.FREPAIR KIT, caliper, rearALL
30H0024.FRETAINING CLIP, rear brake padALL

FRONT WHEEL

Index No.Part No.DescriptionModel(s)
1AA0506.5CZSCREW (used with Marchesini & cast alloy wheels) (5)ALL
AA0508.5CZSCREW (used with P/M wheels) (5)ALL
2B1730.1ZWASHERALL
3BA1418.9SSWASHER (6)ALL
4AA0406.5CZSCREW (6)ALL
5BA0416.9SSWASHER (6)ALL
6BW856.9SPRING WASHER (6)ALL
7DA0400.10CZLOCKNUT (6)ALL
841050-97YWHEEL ASSEMBLY, cast alloy, front, w/ bearings, inner spacer & valve stem (silver)S1
G0110.GAYJWHEEL ASSEMBLY, cast alloy, front, w/ bearings, inner spacer & valve stem (ice white pearl)S1W
G0110.GYPWHEEL ASSEMBLY, cast alloy, front, w/ bearings, inner spacer & valve stem (molten orange model) (nuclear blue)S1
G0111.8WHEEL ASSEMBLY, P/M aluminum, front, w/ bearings, inner spacer & valve stem (not illustrated)ALL
9G0112.3ASPACER, axle, rightALL
1041129-94YSPACER, axle, leftALL
11G0120.2CAXLE, frontALL
12D1600.1FXZNUTALL
13E0041.TBEARING, wheel (2)ALL
14G0312.8WHEEL WEIGHT (as required)ALL
15G0313.8VALVE STEMALL
16H1130.9BRAKE CARRIER, frontALL
17H0500.9BDRIVE PIN, brake (6)ALL
18H0201.RBRAKE ROTOR KIT, front, w/ rotor, 3, 4, 5, 6, 7, 16 & 17ALL
1967127-84ADRIVE UNIT, speedometerALL
2067422-98YSPACER, speedometer driveALL

REAR WHEEL

Index No.Part No.DescriptionModel(s)
1A1025.5CZSCREW (4)ALL
25710WASHER (2)ALL
37016YLOCKWASHERALL
4G0321.3CAXLE, rearALL
5G0323.8SPACER, axle, rightALL
6G0327.3ANUTALL
743123-97YWHEEL ASSEMBLY, cast alloy, rear, w/ bearings, inner spacer & valve stem (silver)S1
G0309.GAYJWHEEL ASSEMBLY, cast alloy, rear, w/ bearings, inner spacer & valve stem (white)S1W
G0309.GYPWHEEL ASSEMBLY, cast alloy, rear, w/ bearings, inner spacer & valve stem (molten orange model) (nuclear blue)S1
G0310.8AWHEEL ASSEMBLY, P/M aluminum, rear, w/ bearings, inner spacer & valve stem (not illustrated)S1
8E62205BEARING, wheel, left (cast alloy wheels)ALL
9E6205BEARING, wheel (2-right side-cast alloy wheels)ALL
9E6205BEARING, wheel (3-P/M wheels)ALL
10G0312.8WHEEL WEIGHT (as required)ALL
11G0313.8VALVE STEMALL
12H0150.FABRAKE ROTOR, rearALL
13D1000.13CZLOCKNUT, rotor mount (P/M aluminum wheels) (not illustrated) (4)ALL

STEERING HEAD

Index No.Part No.DescriptionModel(s)
1AA0508.2CZBSCREWALL
2AA0714.2CZSCREW (4)ALL
33591YBOLTALL
4J0105.BBTRIPLE CLAMP, upperALL
5J0106.8ATRIPLE CLAMP ASSEMBLY, lower, w/ stemALL
648361-80DUST SHIELD (2)ALL
748140-84ASTEERING HEAD LOCK ASSEMBLY, w/ keyALL
848300-60ROLLER BEARING, w/ cup (2)ALL
948315-60BEARING CUP (2)ALL

FRONT FORK

Index No.Part No.DescriptionModel(s)
145220-96YFORK CAP, compressionALL
45221-96YFORK CAP, reboundALL
2J9129.8BUSHING, lower (2)ALL
3J9130.8SUPPORT RING (2)ALL
4J9131.8SEAL, oil (2)ALL
5J9132.8SPACER RING (2)ALL
6J9133.8RETAINING RING (2)ALL
7J9142.8WASHER, copper (2)ALL
846095-98YFORK SLIDER & TUBE ASSEMBLY, leftALL
46096-98YFORK SLIDER & TUBE ASSEMBLY, rightALL
9J9144.8O-RING, fork cap (2)ALL

REAR SHOCK ABSORBER

Index No.Part No.DescriptionModel(s)
1AA0646.1CZBOLT (2)ALL
2A1245.2CZSCREW (2)ALL
3BA0409.1ZWASHERALL
4BA0613.2ZWASHER (3)ALL
5D1200.2CZLOCKNUT (2)ALL
6DA0600.3CZLOCKNUT (2)ALL
725495-94YCLAMPALL
8K0413.FDRAWING RING, frontALL
9K0414.FDRAWING RING, rearALL
10K0408.FDRAWING ROD (2)ALL
11K0409.GSPRING, shock absorberALL
1245226-96YSPRING RETAINER, steelALL
1345227-96YSPRING RETAINER, nylonALL
1445228-96YSEAL (4)ALL
1545229-96YADAPTOR BUSHING (2)ALL
1645230-96YHEIM JOINT (2)ALL
1745988-96YBUSHING (2)ALL
18K0407.8HSHOCK MOUNTALL
1950116-94YNUT (4)ALL
2054621-98YSHOCK ABSORBER, complete, w/ spring assemblyALL
21K0412.8MOUNT, shock reservoirALL
22S0120.3CLAMPALL
2354636-94YADJUSTER KNOB (not illustrated)ALL

FRAME & ENGINE MOUNTS (1 OF 2)

Index No.Part No.DescriptionModel(s)
14748SCREW (2)ALL
2AA0407.3CBZSCREWALL
3AA0608.1CZSCREW (2)ALL
4AA0612.1CZBOLT (4)ALL
5AA0830.1CBZBOLTALL
62970YBOLT (2)S1W
62970YBOLT (4)S1
7AA0507.1CZBOLT (2)ALL
8AA0616.1CZBOLTALL
9AA0618.1CZBOLTALL
10AA0722.1CBZBOLT (2)ALL
11BA0511.2ZWASHER (2)ALL
12BA0610.1SSWASHERALL
13BA0613.2ZWASHER (3)ALL
14BA0714.3ZWASHER (2)ALL
15BA0817.3ZWASHER (2)ALL
166131YD-WASHERALL
176812WASHER (2)ALL
18BA0611.8ZLOCKWASHER (2)ALL
19DA0600.2CZLOCKNUT (8)S1W
19DA0600.2CZLOCKNUT (10)S1
20DA0800.13CZLOCKNUTALL
2116207-79DFRONT ISOLATORALL
2216219-79CTIE BAR ASSEMBLY (3)ALL
2316271-97YISOLATOR MOUNT, frontALL
2416272-98YMOUNT, center tie barALL
25L0162.3BSPACER, top tie barALL
26L0163.5ASPACER, front tie barALL
2716767-96YPROTECTIVE PAD (gray) (2)ALL
2847136-98YFRAME ASSEMBLY (nuclear blue)S1
47137-98YFRAME ASSEMBLY (white)S1W
47214-97YFRAME ASSEMBLY (titanium)S1
47934-98YFRAME ASSEMBLY (black)S1W
2950005-85ASPRING, sidestandALL
30L0167.9YYSIDESTANDALL
31L0166.FBBUMPER, sidestandALL
32L0174.9PIN, sidestand pivotALL
33L0175.9RETAINING CLIPALL
3450179-96YDRAGGER, sidestandALL
35N0400.3AFOOTREST MOUNT (2)ALL
3650643-82FOOTREST, w/ cover, rightS1W
3650643-82FOOTREST, w/ cover, right (2)S1
3650647-82FOOTREST, w/ cover, leftS1W
3650647-82FOOTREST, w/ cover, left (2)S1
3751940-96YPIN, springALL
3834634-97YCOVER, clevis, rear footpeg (not illustrated) (2)S1W
3950646-82FOOTREST COVER (2)S1W
3950646-82FOOTREST COVER (4)S1
40Z1100.GFRAME KIT, titaniumALL
Z1105.GFRAME KIT, titanium (California)ALL

FRAME & ENGINE MOUNTS (2 OF 2)

Index No.Part No.DescriptionModel(s)
INTERNATIONAL MODELS ONLY
4116298-97YISOLATOR MOUNT, frontALL
4234634-97YCOVER, clevis, rear footpeg (not illustrated) (2)ALL
43Z1101.GFRAME KIT, titanium (Canada, New Zealand)ALL
Z1102.GFRAME KIT, titanium (HDI)ALL
Z1103.GFRAME KIT, titanium (Australia)ALL
Z1104.GFRAME KIT, titanium (Japan)ALL

SWINGARM & REAR ISOLATORS

Index No.Part No.DescriptionModel(s)
1AA0460.2CBZBOLTALL
2AA0506.1CZBOLTALL
3AA0508.2CZBSCREW (2)ALL
4S1002.02A8SCREW (2)ALL
5AA0714.1CZBOLT (2)ALL
63269YBOLT (2)ALL
7AA1006.10FKZBSCREW (2)ALL
8BA0613.2ZWASHER (2)ALL
9BA0714.3ZWASHER (4)ALL
106062YWASHER (4)ALL
11BA0817.2ZWASHERALL
12BA0509.8ZLOCKWASHERALL
13BA1016.1WZLOCKWASHER (2)ALL
14DA0400.2CZLOCKNUTALL
15DA0600.2CZLOCKNUTALL
16DA0700.13CZLOCKNUT (2)ALL
17DA0800.13CZLOCKNUT (3)ALL
18K0506.2APIN, isolator mount (2)ALL
19K0300.2CAXLE CARRIER (2)ALL
20K0301.2ASTUD, axle carrier (2)ALL
2141136-94YAPLATE, axle adjuster (2)ALL
2247564-86BREAR ISOLATOR (2)ALL
23FA3850.5SEAL, swingarm (2)ALL
2447589-96YSWINGARMALL
25K0500.8HMOUNT BLOCK, swingarmALL
2647600-94YASWINGARM/DRIVE SUPPORT ASSEMBLY, w/ 47955-97YALL
2747685-97YADJUSTING BOLT, bearing, leftALL
47743-97YADJUSTING BOLT, bearing, rightALL
2847955-97YSPACERALL
2948300-60ROLLER BEARING, w/ cup (2)ALL
3048315-60BEARING CUP (2)ALL
3170186-82GROUND STRAPALL
INTERNATIONAL MODELS ONLY
32A0520.2CZSCREW, M5X20 socket head (axle adjuster end plate) (2)ALL
3341151-97YPLATE, axle adjuster (2)ALL
34B0510.1ZWASHER, 5 mm x 10 mm (axle adjuster end plate) (2)ALL
35D0508.10CZNUT, 5 mm, flexlock (axle adjuster end plate) (2)ALL

HANDLEBARS & HAND CONTROLS

Index No.Part No.DescriptionModel(s)
1AA0508.2CZBSCREW (4)ALL
211179O-RINGALL
338635-96YCLAMPALL
4N0104.9ACLUTCH LEVER ASSEMBLY, w/ 8, 9, 10, 11 & 12 (does not include 5, 13 & 22)S1
N0104.GLEVER ASSEMBLY, clutch control, w/ bracketS1W
5C0145.TSWITCH, clutch leverALL
638656-00YACLUTCH CABLEALL
745085-88AWIRE GUIDEALL
8N1102.9CLUTCH LEVER KIT, w/ CA0002.TA & CD0001.TALL
9C0149.TCLUTCH CLAMPALL
10CA0006.TASCREWALL
11CD0001.TNUT, pivot boltALL
12CA0002.TAPIVOT BOLT, clutch leverALL
13A0622.21CBLSCREWALL
1445198-97YPLUG, switch housingALL
15N0348.9CLAMP, handlebar, upperALL
16N0002.9HANDLEBARS1
N0002.BHANDLEBARS1W
17N0050.9HANDLEBAR GRIP, leftALL
1856229-96YHANDLEBAR GRIP, right, throttleALL
19N0307.9CABLE, throttle controlALL
20N0308.9CABLE, idle controlALL
2171773-96YHARNESS, brake switchALL
22YH024.9HARNESS, clutch switchALL
23Y0810.9SWITCH, brake leverALL
24N0151.BSWITCH ASSEMBLY, handlebar, leftALL
2571831-97YSWITCH ASSEMBLY, handlebar, right, w/ throttle controlALL
26N2161.9MIRROR ASSEMBLY (2)ALL
INTERNATIONAL MODELS ONLY
27N0002.BHANDLEBAR (HDI)ALL
28N0161.01A1AMIRROR ASSEMBLY (Australia) (2)ALL

REAR FENDER & BELT GUARDS

Index No.Part No.DescriptionModel(s)
1AA0406.11CVBSCREW (3)ALL
22616YSCREW (2)ALL
3BA0511.1BLWASHER (2)ALL
4AA0416.2CBZSCREWALL
5AA0503.20CBLSHOULDER BOLT (2)ALL
6AN0803.3CBZSCREW (2)ALL
7B0613.1ZWASHERALL
8BA0409.6BLWASHER, nylon (5)ALL
9DA0400.3CZLOCKNUTALL
1064511-63WELL NUT (3)ALL
11C0214.9GROMMET (2)ALL
1234929-94YSPACERALL
13M0560.CLOWER BELT GUARDALL
14G1555.9ASPROCKET COVER, frontALL
15M1550.9AREAR FENDER, carbon fiber, w/ wiring for license light (light not included)ALL
1659988-72AREFLECTOR (red)ALL
17C0529.8CLAMPALL
1865881-96YAHEAT SHIELD, frameALL
19Y0514.CALIGHT ASSEMBLY, license illumination, w/ mounting hardwareALL
20C0902.BCLAMP, brake line (not illustrated)ALL
INTERNATIONAL MODELS ONLY
21AA0406.11CVBSCREW, rear fender (2)ALL
223763YSCREW, license plate light (2)ALL
23AN0603.3CBLSCREW, fender wires (not illustrated) (4)ALL
24AA0408.9CDZSCREW, license plate holder (not illustrated) (3)ALL
25M0520.CBRACKET, rear fender, frontALL
26M0521.CBRACKET, rear fender, rearALL
2759393-97YBRACKET, license plate reflector (not illustrated)ALL
28M1540.CREAR FENDERALL
M1554.CREAR FENDER (Japan)ALL
29M0552.CASUPPORT, rear fenderALL
30B0613.1ZWASHER, license plate holder (3)ALL
B0613.1ZWASHER, license plate light (2)ALL
31BA0409.6BLWASHER, rear fender (2)ALL
32Y0525.CWIRE CLIPS, fender wires (not illustrated) (4)ALL
3359259-90REFLECTOR, license plateALL
3468177-97YHOLDER, license plate (not illustrated)ALL
3568178-97YSTANDOFF, license plate lightALL
36Y0514.CALIGHT ASSEMBLY, license illumination, w/ mounting hardwareALL
37DA0400.10CZNUT, license plate holder (3)ALL
DA0400.10CZNUT, license plate light (2)ALL
3864511-63WELLNUT, rear fender brackets (2)ALL
39DN0600.2CZNUT, fender wires (not illustrated) (4)ALL

SEAT, FRONT FENDER & WINDSCREEN

Index No.Part No.DescriptionModel(s)
1AA0406.11CVBSCREW (2)ALL
22976YSCREW (2)ALL
3A0620.3CZSCREW (2)ALL
4AN0806.3CZBSCREW (4)ALL
5C04375.8SPACER (4)ALL
6B0613.1ZWASHER (2)ALL
7BA0409.6BLWASHER, nylon (6)ALL
8M0603.4WASHER, nylon (4)ALL
9DA0400.3CZLOCKNUT (2)ALL
10C0216.9RETAINING RINGALL
11M0720.4-12TRIMALL
1252042-96YSEATS1
52448-97YSEATS1W
52399-98YSEAT, complete, twintailALL
52445-97YSEAT, twintail option (not illustrated)S1
1352318-96YWING SCREWALL
14M2664.9TAIL SECTION (unpainted)ALL
59840-98YYLTAIL SECTION (molten orange) (use M2664.9)S1
59405-96YTAIL SECTION (carbon black) (use M2664.9)S1
59840-98YYMTAIL SECTION (spark red) (use M2664.9)S1
59840-97YYATAIL SECTION (billet metallic) (use M2664.9)S1
59844-98YYNTAIL SECTION (ice white pearl) (use M2664.9)S1W
M1664.GAPMDTAIL SECTION, twintail option (primed)S1
59869-97YYATAIL SECTION, twintail option (billet metallic) (use M1664.GAPMD)S1
59869-97YYBTAIL SECTION, twintail option (carbon black) (use M1664.GAPMD)S1
59869-98YYLTAIL SECTION, twintail option (molten orange (use M1664.GAPMD)S1
59869-98YYMTAIL SECTION, twintail option (spark red) (use M1664.GAPMD)S1
15M0604.9DBRACKET, windscreen, rightALL
M0605.9DBRACKET, windscreen, leftALL
16M0606.9ABRACKET, windscreen, centerALL
17M0662.9CFENDER, front (unpainted)ALL
59380-98YYLFENDER, front (molten orange) (use M0662.9C)S1
59364-96YFENDER, front (carbon black (use M0662.9C)S1
59380-98YYMFENDER, front (spark red) (use M0662.9C)S1
59380-97YYAFENDER, front (billet metallic) (use M0662.9C)S1
59380-98YYNFENDER, front (ice white pearl) (use M0662.9C)S1W
18M1600.9APMDWINDSCREEN (primed)ALL
59771-98YYLWINDSCREEN (molten orange) (use M1600.9APMD)S1
59743-96YWINDSCREEN (carbon black) (use M1600.9APMD)S1
59771-98YYMWINDSCREEN (spark red) (use M1600.9APMD)S1
59771-97YYAWINDSCREEN (billet metallic) (use M1600.9APMD)S1
59773-98YYNWINDSCREEN (ice white pearl) (use M1600.9APMD)S1W
1959256-84AREFLECTOR (amber) (2)ALL
20M0602.0WELLNUT (4)ALL
2152390-98YPAD, right bracket, twintail seat (not illustrated)S1
2252391-98YPAD, left bracket, twintail seat (not illustrated)S1
2352392-98YPAD, top bracket, twintail seat (not illustrated)S1
24M1674.GBRACKET, taillight/seat support, twintail (not illustrated)S1
INTERNATIONAL MODELS ONLY
2552448-97YSEAT (HDI)ALL
26M0662.9CFENDER, front (unpainted)ALL

DECALS & LABELS

Index No.Part No.DescriptionModel(s)
1C0178.3A8AWARNING LABELALL
2M0730WH.8DECAL, fuel tank, right & left side (all tanks except molten orange model) (white/gray) (2)S1
3M0745.9DECAL, windscreen & tail (white/gray) (2)S1
4M0745.GDECAL, twintail (all tanks except molten orange model) (white/gray)S1
5M0744.GDECAL, windscreen & tail (white/blue) (2)S1W
6M0742.GDECAL, windscreen & tail (molten orange model) (white/blue) (2)S1
714740-98YDECAL, fuel tank, left side (molten orange model) (white/blue)S1
M0740.GDECAL, fuel tank, right side (molten orange model) (white/blue) (not illustrated)S1
814742-98YDECAL, fuel tank, left & right side (blue/navy) (2)S1W
915368-01AWARNING LABEL, battery (black/silver)ALL

FUEL TANK

Index No.Part No.DescriptionModel(s)
110014CLAMP, hose (2)ALL
2P0140.9WASHERALL
34784SCREWALL
4P0305.8SSSCREW, self-tapping (2)ALL
5AN1006.17TASSSCREW, self-tapping (8)ALL
6HO0406.B-60VENT HOSEALL
7P0153.BAFUEL CAP, w/ 17ALL
8M0335.CRUBBER PAD (3)ALL
9P0151.2AFLANGE, fuel capALL
10P0152.2ABOOT, fuel capALL
1161440-94YREAR TANK MOUNTALL
1261441-94YSPACER, rear tank mountALL
13P1110.9PMDFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (primed)S1
62201-98YYLFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (molten orange) (use P1110.9PMD)S1
62201-97YYBFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (carbon black) (use P1110.9PMD)S1
62201-98YYMFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (spark red) (use P1110.9PMD)S1
62200-97YYAFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (billet metallic) (use P1110.9PMD)S1
P1110.BPMDFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (primed)S1W
62203-98YYNFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (ice white pearl) (use P1110.BPMD)S1W
14P0315.9ISOLATOR, fuel tank, rightALL
P0313.9ISOLATOR, fuel tank, leftALL
15P0300.8FUEL VALVEALL
16P0301.8AO-RING, fuel valveALL
17P0156.2AO-RING, fuel capALL
1862175-94YVENT VALVE ASSEMBLYALL
19Y0303.2BCABLE STRAPALL
NOTE: Hose or insulator is sold in bulk length under the following part numbers. Cut to length.
2063501-68BHOSE, 1/4 inch I.D. x 1/2 inch O.D. (rubber) (25 feet)ALL

OIL TANK & FILTER

Index No.Part No.DescriptionModel(s)
1AA0507.1CZBOLT (4)ALL
26161YLOCKWASHER (4)ALL
3BA0610.7RUBBER WASHERALL
4Q0117.2WELLNUT (4)ALL
57629NUTALL
626436-90ASPRINGALL
726437-86BBALLALL
826554-77BSWITCH, oil pressure indicatorALL
933117-91AADAPTOR, oil filterALL
10Q0115.0CLAMP, hose, 3/8 inch (4)ALL
11Q0100.9BOIL TANKALL
12Q0103.9APLUG, drainALL
13Q0123.0CLAMP, hose, 1/4 inch (2)ALL
14Q0111.9QFILLER CAP, w/ dipstickALL
1562631-91HOSE, oil pump to filterALL
16C0900.9CLAMP, spring type, 3/8 inchALL
17C0540.9CLAMP, worm gear type, 3/8 inchALL
1863805-80AOIL FILTERALL
NOTE: Hose or insulator is sold in bulk length under the following part numbers. Cut to length.
1963500-68HOSE, 3/8 inch I.D. x 5/8 inch O.D. (rubber) (25 feet)ALL
2063501-68BHOSE, 1/4 inch I.D. x 1/2 inch O.D. (rubber) (25 feet)ALL

EXHAUST SYSTEM

Index No.Part No.DescriptionModel(s)
1AA0406.2CBZSCREWALL
2AA0508.1CZBOLT (2)ALL
34784SCREWALL
4AA0512.1CUZBOLT (2)ALL
5AA0646.1CZBOLT (2)ALL
6B0613.1ZWASHER (2)ALL
7BA0511.2ZWASHER (6)ALL
8BA0613.2ZWASHER (3)ALL
96134YWASHER (2)ALL
10DA0400.10CZLOCKNUTALL
11DA0500.1FZNUT (4)ALL
12DA0500.3CZLOCKNUT (5)ALL
13DA0600.3CZLOCKNUT (2)ALL
14S0101.9AEXHAUST HEADERS1
65978-98YEXHAUST HEADERS1W
15S0127.8ACLAMP, mufflerS1
S0127.GCLAMP, mufflerS1W
1665324-83BGASKET, exhaust port (2)ALL
1765325-83ARETAINING RING, exhaust clamp (2)ALL
1865328-83ACLAMP, exhaust header (2)ALL
19BA0518.9Z07WASHER (2)ALL
20S0176.8CLAMP, heat shield (2)ALL
21S0115.GZ BRACKETALL
22S0110.CAMUFFLERS1
65977-98YMUFFLERS1W
23S1001.01A1SUPPORT, headerALL
24S0175.9HEAT SHIELDALL
25S1157.KMUFFLER MOUNT KIT, rear (2)ALL
2665947-96YAHEADER TIEBARALL
2765884-96YMUFFLER MOUNT KIT, front (2)ALL
INTERNATIONAL MODELS ONLY
28S1110.FMUFFLER (Australia)ALL

BATTERY

Index No.Part No.DescriptionModel(s)
1AA0406.1CZSCREWALL
2DA0400.2FZLOCKNUTALL
3Z0022.9BATTERYALL
465982-96YPAD, battery, rearALL
565983-96YPAD, battery, bottomALL
6Y1103.9STRAP, batteryALL
770377-93BCABLE ASSEMBLY, battery, positive, w/bootALL
8Y0321.9ACABLE ASSEMBLY, battery, negativeALL

HEADLAMP & HORN

Index No.Part No.DescriptionModel(s)
1AA0504.1CZBOLTALL
2AA0412.2CBBLSCREW (3)ALL
3AA0414.2CBBLSCREWALL
4A0820.3CBLSCREW (2)ALL
5BA0520.3BLWASHER (2)ALL
6BA0509.8ZLOCKWASHERALL
7DA0400.3CZLOCKNUT (4)ALL
867835-96YHEADLAMP ASSEMBLY, completeALL
967960-96YBRACKET, headlamp mounting, rightALL
M0672.9ABRACKET, headlamp mounting, leftALL
1067967-96YHEADLAMP HOUSINGALL
1167968-96YBULB, position lampALL
1268329-03BULB, headlightALL
13Y0308.BBHORN ASSEMBLYALL
14Y0434.9BEZEL, headlight (not illustrated)ALL
INTERNATIONAL MODELS ONLY
15Y0308.BBHORNALL
16Y0430.9HEADLAMP ASSEMBLY, complete, left dip (Japan & Great Britain)ALL

TAIL LAMP & TURN SIGNALS

Index No.Part No.DescriptionModel(s)
1AA0420.2CBBLSCREW (2)ALL
2BA0416.1ZWASHER (2)ALL
34365SCREWALL
43002YSCREW (2)ALL
5D0600.2CZLOCKNUT (2)ALL
6DA0400.3CZLOCKNUT (4)ALL
759263-79REFLECTOR (red) (2)ALL
8C0530.8CLAMP, turn signal flasherALL
9M0673.9TURN SIGNAL STANDOFF (2)ALL
10Y0401.9QTAIL LAMP ASSEMBLY, completeALL
11Y0503.8BULB, turn signal (4)ALL
1268169-90ABULB, tail lampALL
13M0674.9DBRACKET, tail lampALL
14Y0401.9QTAIL LAMP LENSALL
15Y0503A.9LENS, turn signal (4)ALL
16Z1019.FTURN SIGNAL FLASHERALL
17Y0503.9TURN SIGNAL ASSEMBLY, left front/right rear (2)ALL
18Y0504.9TURN SIGNAL ASSEMBLY, right front/left rear (2)ALL
1968187-96YWIRE HARNESS, rear lampsALL
20Y0401C.2SCREW, tail lamp lens (not illustrated) (2)ALL
2168998-96YSCREW, turn signal lens (not illustrated) (4)ALL

SPEEDOMETER & TACHOMETER

Index No.Part No.DescriptionModel(s)
1AA0408.10CZSCREW (2)ALL
2BN1005.8ZLOCKWASHER (3)ALL
3D0500.1CZJAMNUT (4)ALL
4Y0505.9CABLE ASSEMBLY, speedometerALL
567105-91ACOVER, speedometer, lower (black)ALL
667112-83COVER, tachometer, lower (black)ALL
767121-92CUSHION (rubber) (2)ALL
867127-84ADRIVE UNIT, speedometerALL
967145-96YWIRE GUIDE, speedometer cableALL
1067420-98YRESET CABLE ASSEMBLY, odometer, w/ knurled nut (black)ALL
1167390-98YSPEEDOMETER ASSEMBLY, mph (black bezel)ALL
1267329-98YTACHOMETER ASSEMBLY (black bezel)ALL
1353439-79BULB (as required)ALL
1468382-96BEZEL, indicator lampALL
15Y0625.9AINDICATOR LIGHT ASSEMBLY, completeALL
1668024-94BULB, indicator lamp (5)ALL
1768415-96LENS, indicator lamp (use 68382-96)ALL
1868423-96JEWEL, indicator lamp (use 68382-96)ALL
1968792-96HOUSING, indicator lampALL
2068994-94YCOTTER PIN, reset cableALL
2171281-96YINSTRUMENT SUPPORTALL
INTERNATIONAL MODELS ONLY
2267390-98YSPEEDOMETER, mph/kph (black bezel)ALL
2367391-98YSPEEDOMETER, kph (black bezel)ALL

SWITCHES, CIRCUIT BREAKERS & ELECTRICAL CONNECTORS

Index No.Part No.DescriptionModel(s)
12937YBOLTALL
2AN0803.3CBZSCREW (2)ALL
3BN0805.4ZLOCKWASHER (2)ALL
4BN1005.8ZLOCKWASHER (2)ALL
5DA0600.2CZLOCKNUTALL
67638NUT (3)ALL
7C0527.2POP RIVET, circuit breaker clipALL
89905TERMINAL, cap type, 1/4 diameterALL
99952CLIP, circuit breakerALL
10Y0619.CLABEL, ignition switchALL
1126554-77BSWITCH, oil pressure indicatorALL
1231504-91BRELAY, starter & ignition (2)ALL
13Y0610.CLOCKSET, ignition, w/ keysALL
1432470-96YBRACKET, ignition switchALL
1533043-80WASHERALL
1633900-59CSWITCH, neutral indicator, w/ washerALL
1750181-96YSWITCH, sidestandALL
18Y0303.2BCABLE STRAPALL
1971452-91AKEY (specify 4-digit key code)ALL
2072023-51ESWITCH KIT, stoplampALL
2172046-79HOUSING SOCKET, relay (2)ALL
22Y0355.4INSULATING SLEEVE, male bullet connector (2)ALL
Y0356.4INSULATING SLEEVE, female bullet connector (2)ALL
23Y0357.3ACONNECTOR, male bullet (2)ALL
24Y0358.3ACONNECTOR, female bullet (2)ALL
25Y0360.2WIRE TERMINAL, ring type, 1/4 inch diameter hole, 18 gaugeALL
Y0327.8WIRE TERMINAL, ring type, 3/16 inch diameter hole, 14-16 gaugeALL
2672347-94FUSE, 15 amp (5)ALL
2774599-77BCIRCUIT BREAKER, 30 ampALL
2869559-98YMAIN WIRING HARNESS (not illustrated)ALL
2989404-97YKIT, diode replacement (not illustrated)ALL

CALIFORNIA EVAPORATIVE EMISSIONS COMPONENTS

Index No.Part No.DescriptionModel(s)
127042-84ACANISTER ASSEMBLYALL
227047-84BBRACKET, canister mountingALL
3P0502.8HOSE, canister to air cleanerALL
Note: These components are used on 1998 S1 Lightning and S1 White Lightning model motorcycles sold in the State of California.
Part No.Description
1028SCREW 5/16-18 X 2-1/2 SEMS socket hd., w/lockpatch
1601SCREW No. 8-32 X 1/2 Pozidriv flat countersink hd. (Grade 2)
2611CBOLT No. 10-32 X 3/4 hex hd., w/washer (Grade 5)
2720SCREW 10-24 X 1.0 TORX hd., w/lockpatch
3088SCREW 1/4-20 X 1-1/2 socket button hd. (chrome)
3275SCREW 5/16-18 X 3/4 socket hd. (Grade 8)
34075-89WASHER 3/64 X 11/16 X 1/16
3480ASCREW 1/4-20 X 1-3/4 knurled hd. (Grade 8)
3500ABOLT 5/16-18 X 2-3/4 hex hd. (Grade 8)
3501ABOLT 5/16-18 X 2-1/2 hex hd. (Grade 8)
35211-91BNUT 1-1/2-24 X .350 X 1-7/8 hex hd.
3594SCREW 1/4-20 X 5/8 knurled hd. (Grade 8)
3610SCREW 5/16-18 X 3-3/4 hex flange hd. (Grade 5)
3675SCREW 5/16-18 X 1 TORX hd., w/lockpatch (Grade 8)
3696SCREW 5/16 X 3/4 TORX pan hd. (Grade 5)
3849SCREW 1/4-20 X 1-1/4 SEMS hex hd. (Grade 8)
4091SCREW No. 10-24 X 1/2 hex hd., w/washer, self-tapping (zinc)
41191-74ASCREW 1/2-20 X 5/8 hex socket flat hd., w/lockpatch
4132SCREW 1/4-20 X 1-1/8 TORX button hd. (Grade 5) (black)
4365SCREW 1/4-20 X 1/2 socket button hd. (Grade 8)
4717ASCREW 1/4-20 X 2-1/4 knurled hd., w/lockpatch
4718ASCREW 1/4-20 X 1-1/2 knurled hd., w/lockpatch
4740ASCREW 1/4-20 X 1-1/4 knurled hd., w/lockpatch (Grade 8)
4741ASCREW 1/4-20 X 1 socket hd., w/lockpatch
4748SCREW 3/8-16 X 1-1/8 socket hd. (Grade 8)
4751SCREW 1/4-20 X 3/4 hex hd., w/lockpatch (Grade 8) (zinc)
4765SCREW 1/4-20 X 2-5/8 SEMS socket hd., w/lockpatch (Grade 8) (zinc)
4820ASCREW 1/4-20 X 2 socket hd.
5710WASHER 63/64 X 1-1/2 X 5/64
6003WASHER 1-3/16 X 1-3/8 X 11/16
6016WASHER 11/32 X 11/16 X 1/16
6099WASHER 1/4 X 7/16 X 1/16
6157WASHER 27/64 X 5/8 X 1/64 heat treated
6314WWASHER 21/64 X 9/16 X 1/8 (zinc)
6702WASHER 5/16 X 11/16 X 1/16
6736WASHER 9/32 X 5/8 X 1/16
6812WASHER 13/32 X 11/16 X 1/16
7019WASHER 1/2 X 3/4 X 1/4 rubber
7629NUT No. 10-32 X 3/8 keps
7638NUT No. 10-32 X 1/8 X 3/8 (Grade 2)
7667NUT 3/8-16 X 9/32 X 9/16 nylon insert
7683LOCKNUT 1/4-28 X 5/16 X 7/16
7739LOCKNUT 5/16-18 X 11/32 X 1/2
7804LOCKNUT 1/2-13 X 15/32 X 7/8 self-sealing
7839NUT 3/4-16 X 21/32 flange (Grade 2)
7916AJAMNUT 5/8-18
861ASCREW 3/8-16 X 1 knurled hd. (Grade 8)
882SCREW 1/4-20 X 7/8 knurled hd., w/washer (Grade 8)
897SCREW 5/16-18 X 3.0 socket hd. (Grade 8)
923SCREW 1/4-20 X 3/4 socket pan hd.
943SCREW 1/4-20 X 5/8 socket button hd.
A0622.21CBLSCREW M6-1.25 X 22mm hex flange hd. (black chromate)
AA0406.11CVBSCREW 1/4-20 X 3/4 TORX truss hd.
AA0406.1CZSCREW 1/4-20 X 3/4 hex hd. (zinc)
AA0406.3CBLSCREW 1/4-20 X 3/4 button hd.(stainless)
AA0412.2CBBLSCREW 1/4-20 X 1-1/2 socket hd. (black)
AA0508.2CZBSCREW 5/16-18 1 socket hd. (bright zinc)
AA0608.1CZSCREW 3/8-16 X 1 hex hd. (zinc)
AA0612.1CZBOLT 3/8-16 X 1-1/2 hex hd. (zinc)
AA0616.1CZBOLT 3/8-16 X 2 hex hd. (zinc)
AA0618.1CZBOLT 3/8-16 X 2-1/4 hex hd. (zinc)
AA1006.10FKZBSCREW 5/8-18 X 3/4 TORX button hd.
AN0804.3CBBLSCREW No. 8-32 X 1/2 button hd. (black)
AN0806.3CZBSCREW No. 8-32 X 3/4 hex button hd., (bright zinc)
AN0808.3CZBSCREW No. 8-32 X 1 button hd. (bright zinc)
B0510.1ZWASHER 5mm X 10mm flat
B0613.1ZWASHER 6mm X 13mm standard (zinc)
BA0409.1ZWASHER 1/4 X 9/16 standard (zinc)
BA0409.6BLWASHER 1/4 X 9/16 nylon (black)
BA0416.1ZWASHER 1/4 X 1 standard (zinc)
BA0511.2ZWASHER 5/16 X 11/16 flat, hardened (zinc)
BA0613.2ZWASHER 3/8 X 13/16 thick, hardened (zinc)
BA0714.3ZWASHER 7/16 X 7/8 thick
BA0817.2ZWASHER 1/2 X 1 X 1/16 thick (zinc)
D0500.1CZJAMNUT M5 X 10 (zinc)
D0600.2CZLOCKNUT M6 nylock (zinc)
D1600.1FXZNUT 16M X 1.5 hex
DA0400.2CZLOCKNUT 1/4-28 X 20 nylock (zinc)
DA0400.3CZLOCKNUT 1/4-20 staked (zinc)
DA0600.2CZLOCKNUT 3/8-16 nylock (zinc)
DA0700.13CZLOCKNUT 7/16-14 oval top (zinc)
DN1000.1CZNUT No. 10-32
Index No.Part No.DescriptionModel(s)
22675-98YCYLINDER, w/ piston, w/ rings, 1200cc (2)S1W
316480-92ASCREW, internal thread (4)ALL
416573-83AINSERT, cylinder stud (4)ALL
16797-98YHEAD, front cylinder, w/ valves & valve springs (black)S1W
16798-98YHEAD, front cylinder, w/ valve guides & seats (black)S1W
16827-98YBHEAD, rear cylinder, w/ valves & valve springs (black)S1W
16828-98YBHEAD, rear cylinder, w/ valve guides & seats (black)S1W
716770-84FGASKET, cylinder head (2)ALL
1017026-91DGASKET KIT, engine overhaulALL
17036-91AGASKET KIT, rocker coversALL
18022-96YASEAT, exhaust valve (2)S1
18020-87ASEAT, intake valve (2)S1
18637-98YBVALVE, intake (2)S1W
1518024-87AVALVE, exhaust (2)S1
18636-98YBVALVE, exhaust (2)S1W
1618113-96YAVALVE GUIDE, intake & exhaust (4)ALL
18652-96YAVALVE GUIDE, intake & exhaust, 0.001 O.S. (4)ALL
18653-96YAVALVE GUIDE, intake & exhaust, 0.002 O.S. (4)ALL
18654-96YAVALVE GUIDE, intake & exhaust, 0.003 O.S. (4)ALL
1918219-83ACOLLAR, valve spring, upper (4)ALL
2018222-83ACOLLAR, valve spring, lower (4)ALL
2118229-83ARETAINER, valve collar (8)ALL
2324400-98YENGINE ASSEMBLY, complete, 1200ccS1
24406-98YENGINE ASSEMBLY, complete, 1200ccS1W
2424405-98YENGINE ASSEMBLY, complete, 1200cc (HDI)S1
24407-98YENGINE ASSEMBLY, complete, 1200cc (HDI)S1W
Index No.Part No.DescriptionModel(s)
294313-91TSSCREW (2)ALL
33228ASCREW, w/ washer (4)ALL
43500ABOLT (4)ALL
53501ABOLT (4)ALL
63849SCREW (6)ALL
1517036-91AGASKET KIT, rocker covers, w/ 16, 17, 18, 32 & 35ALL
1617353-89CGASKET, rocker cover, lower (2)ALL
1817358-84BGASKET, rocker cover, inner (2)ALL
2117429-91BEARING, rocker arm (8)ALL
2317598-97YCROCKER COVER, inner (2)ALL
2617897-89APUSHROD, intake (2)ALL
17904-89APUSHROD, exhaust (2)ALL
3018526-89ATAPPET, w/ roller (4)ALL
3226856-89AVALVE, umbrella (2)ALL
3516800-84AGASKET, rocker cover/cylinder head, valve & pushrod sides (replaces 16778-84B & 16779-84D)ALL
Index No.Part No.DescriptionModel(s)
22205-88APISTON & RINGS ASSEMBLY, 0.005 O.S. (2)S1
22216-88APISTON & RINGS ASSEMBLY, 0.010 O.S. (2)S1
22220-88APISTON & RINGS ASSEMBLY, 0.020 O.S. (2)S1
22225-88APISTON & RINGS ASSEMBLY, 0.030 O.S. (2)S1
22676-98YPISTON & RINGS ASSEMBLY, standard (2)S1W
22677-98YPISTON & RINGS ASSEMBLY, 0.005 O.S. (2)S1W
22678-98YPISTON & RINGS ASSEMBLY, 0.010 O.S. (2)S1W
22679-98YPISTON & RINGS ASSEMBLY, 0.020 O.S. (2)S1W
22681-98YPISTON & RINGS ASSEMBLY, 0.030 O.S. (2)S1W
622589-83BLOCK RING, piston pin (4)ALL
923980-98NUT, crank pin (2)ALL
Index No.Part No.DescriptionModel(s)
61028SCREW (4)ALL
1624510-94YBCRANKCASE SET, w/ bearingsALL
1824754-75ADOWEL PIN (3)ALL
2035151-74AOIL SEALALL
2142449-80ASTUDALL
2562352-94BHOSE, breatherALL
Index No.Part No.DescriptionModel(s)
1116573-83AINSERT, access door (2)ALL
1425463-94AGASKET, clutch coverALL
1534992-94INSPECTION COVER, clutchALL
1634993-90INSPECTION COVER, chainALL
1734955-89BGASKET, primary coverALL
1935030-89ABEARINGALL
2035038-89ARETAINING RINGALL
2137101-84BOIL SEALALL
Index No.Part No.DescriptionModel(s)
1025219-91CCOVER ASSEMBLY, gearcase, w/ 7, 19 & bushings (polished)ALL
1125263-90DGASKET, gearcase coverALL
1962375-57AFITTING, oil vent hoseALL
2063501-68BHOSE, 1/4 inch I.D. x 1/2 inch O.D. (rubber)ALL
2125252-97YBCOVER, w/ cam gear set, matched (silver)S1
Index No.Part No.DescriptionModel(s)
1126495-89BGASKET, pump mountingALL
1226496-75AFITTING, 90 degreeALL
Index No.Part No.DescriptionModel(s)
326995-86BSEAL, intake manifold (2)ALL
1327123-89ASPRINGALL
4127361-76ADIAPHRAGM, accelerator pumpALL
4527371-76AFITTINGALL
28017-00YCARBURETORS1W
Index No.Part No.DescriptionModel(s)
59Y0309.DBCABLE STRAP, black, double loop (not illustrated)ALL
6163501-68BHOSE, 1/4 inch I.D. x 1/2 inch O.D. (rubber) (25 feet)ALL
6328017-00YCARBURETORS1
Index No.Part No.DescriptionModel(s)
3AN1005.3CZSCREW, airbox support (2)ALL
4AA0406.3CBLSCREW, airbox cover (4)ALL
5BA0409.1ZWASHER, filter housing cover (2)ALL
6BA0409.6BLWASHER, nylon (4)ALL
7DA0800.4CZJAMNUTALL
8DN1000.1CZNUT, airbox support (2)ALL
11P0554.9SNORKEL, air cleaner, internalALL
12P0556.9CSNORKEL PLATEALL
13M0720.C-18SEAL, air filter housingALL
14P0559.9-39TRIM, backplateALL
1562683-93ABREATHER HOSE, snorkelALL
16HS0201.CBREATHER HOSE, front cylinderALL
1829229-88DCABLE, carburetor enrichenerALL
19P0213.9FILTER ELEMENTALL
21P0235.9BBOLT, breatherALL
22HO0203.8BBREATHER TEEALL
2329481-98YSUPPORT, air cleanerALL
24P0235.9AFITTING, breather, 90 degreeALL
2529397-97YBACKING PLATE ASSEMBLY, air cleanerALL
26P1215.BCOVER, airboxALL
Index No.Part No.DescriptionModel(s)
2AN0808.3CZBSCREW, airbox supportALL
3AN0804.3CBBLSCREW (8)ALL
4AA0412.2CBBLSCREW, backplate to carburetor (3)ALL
5DA0800.4CZJAMNUTALL
7P0554.9SNORKEL, air cleanerALL
8P0556.9CSNORKEL PLATEALL
962683-93ABREATHER HOSE, snorkelALL
1063515-92BREATHER HOSE, rear cylinderALL
11HS0201.CBREATHER HOSE, front cylinderALL
1329229-88DCABLE, carburetor enrichenerALL
14P0213.9FILTER ELEMENTALL
16P0235.9BBOLT, breatherALL
17HO0203.8BBREATHER TEEALL
18P0235.9AFITTING, breather, 90 degreeALL
20P1764.CSNORKEL, externalALL
23P1715.CCOVER, airboxALL
2429481-98YSUPPORT, air cleanerALL
Index No.Part No.DescriptionModel(s)
2AA0406.2CBZSCREWALL
3AA0408.2CBZSCREWALL
5BA0408.4ZLOCKWASHERALL
6BA0613.2ZWASHER (2)ALL
832413-92CROTOR, w/ 4ALL
9Y0302.9REGULATOR, voltageALL
Index No.Part No.DescriptionModel(s)
22611CBOLTALL
3AA0406.2CBZSCREW (2)ALL
4AA0408.1CZBOLT (2)ALL
5B0613.1ZWASHER (2)ALL
6BA0409.1ZWASHER (2ALL
7BN1006.4ZLOCKWASHER (2)ALL
13N0306.9AIGNITION MODULE, w/ connector assemblyALL
1431986-86ACABLE, spark plug, frontALL
1632362-04SPARK PLUG, No. 6R12 (2)ALL
1732400-94ASENSOR ASSEMBLY, w/ terminal pinsALL
19T0115.8QINNER COVERALL
2032550-96YCOVER, timerALL
22Y0303.2BCABLE STRAPALL
N0306.GAIGNITION MODULE ASSEMBLY, w/ connector (Australia)S1W
Index No.Part No.DescriptionModel(s)
231488-81CGASKETALL
331556-91DCLUTCH SUB-ASSEMBLYALL
545902-00SCREW (2)ALL
Index No.Part No.DescriptionModel(s)
1112067BOIL SEALALL
1635051-89ABEARING, needle (2)ALL
1835211-91BNUT, sprocketALL
3040251-92ARETENTION PLATEALL
Index No.Part No.DescriptionModel(s)
3AA0407.3CBZSCREWALL
43088SCREWALL
10DA0400.3CZLOCKNUT (2)ALL
11DA0400.4FLZJAMNUT, left-hand threadALL
12DA0400.4CZJAMNUTALL
13DA0500.11FZLOCKNUTALL
2133178-98PLATE, shift drum (use 33178-90B)ALL
2233204-98PLATE, shift drum (use 33178-90B)ALL
2334615-94SHIFT LEVER, frontALL
2533634-91ASHIFTER DRUM ASSEMBLY, w/ 601ALL
2933656-90APLATE, detentALL
30N0606.2ROD END, maleALL
31N0612.2ROD END, male, left-hand threadALL
32N0601.9BSHIFT LEVERALL
4834611-65ASHIFTER PEGALL
4937101-84BOIL SEALALL
50N0513.2ABUSHINGALL
51N0514.2THRUST WASHERALL
5233178-90BPLATE KIT, shift drum, w/ 33178-98 & 33204-98ALL
Index No.Part No.DescriptionModel(s)
725409-94BRAMP, outerALL
934920-86ACOUPLING, clutch cableALL
2636731-91RELEASE PLATE, w/ 8885ALL
Index No.Part No.DescriptionModel(s)
140251-92ALOCK PLATEALL
2AA0712.1CZBOLT (5)ALL
9G0400.8ASPROCKET, rear wheel, 61-tooth (belt) (black)ALL
1035211-91BNUT, transmission sprocketALL
1139975-90ASHOE ASSEMBLYALL
1240005-57BPRIMARY CHAINALL
13G0500.8BELT, drive, 128-toothALL
1440235-89BENGINE SPROCKET, 35-toothALL
17G0410.55SPROCKET, rear, 55-tooth (belt)ALL
Index No.Part No.DescriptionModel(s)
1861ASCREW (2)ALL
24365SCREWALL
367145-96YWIRE GUIDEALL
4CA0200.9SCREW, front master cylinder cover (2)ALL
6H0020.FAREBUILD KIT, caliper, frontALL
7H0021.FRETAINER CLIP, brake pads, frontALL
10H0035.9DIAPHRAGM COVER, front master cylinderALL
11N0259.9CLAMP, front master cylinderALL
15H0405.9BBANJO BOLT, master cylinder (2)ALL
20N0210.9COVER, master cylinder, w/ CA0200.9, H0035.9 & gasketALL
22H0531.BBRAKE LINE, frontALL
Index No.Part No.DescriptionModel(s)
1923SCREW, reservoirALL
2AA0408.3CZSCREWALL
3A0825.1CZBOLTALL
46184YLOCKNUTALL
5DA0400.4CZJAMNUTALL
6N0606.2ROD END, maleALL
7H0205.GMASTER CYLINDER, rear, w/ 5, 6, 19 & 21ALL
8H0405.9BBOLT (2)ALL
9H0412.01A0GASKET (4)ALL
10H0205.GMASTER CYLINDER ASSEMBLY, rear, w/ 5, 6, 11, 19, 20 & 21ALL
12N0513.2ABUSHING, brake leverALL
14H0301.FBRAKE PAD SET, rearALL
15N0501.GBRAKE PEDALALL
17H0022.FFITTING, brake bleeder, w/ seal & capALL
18H0026.FMOUNTING PIN SETALL
19H0041.FELBOW, master cylinder, rear, w/ circlip & O-ringALL
20H0027.FHOSE, reservoir, w/ clamps and protective coverALL
21H0040.FPISTON SET, master cylinderALL
22H0404.8CLAMPALL
23A0622.21CBLSCREW (2)ALL
24H0522.GBRAKE LINE, rearALL
25N0514.2THRUST WASHERALL
29H0030.FREPAIR KIT, caliper, rearALL
30H0024.FRETAINING CLIP, rear brake padALL
Index No.Part No.DescriptionModel(s)
1AA0506.5CZSCREW (used with Marchesini & cast alloy wheels) (5)ALL
AA0508.5CZSCREW (used with P/M wheels) (5)ALL
2B1730.1ZWASHERALL
3BA1418.9SSWASHER (6)ALL
4AA0406.5CZSCREW (6)ALL
5BA0416.9SSWASHER (6)ALL
6BW856.9SPRING WASHER (6)ALL
7DA0400.10CZLOCKNUT (6)ALL
841050-97YWHEEL ASSEMBLY, cast alloy, front, w/ bearings, inner spacer & valve stem (silver)S1
G0110.GAYJWHEEL ASSEMBLY, cast alloy, front, w/ bearings, inner spacer & valve stem (ice white pearl)S1W
G0110.GYPWHEEL ASSEMBLY, cast alloy, front, w/ bearings, inner spacer & valve stem (molten orange model) (nuclear blue)S1
G0111.8WHEEL ASSEMBLY, P/M aluminum, front, w/ bearings, inner spacer & valve stem (not illustrated)ALL
9G0112.3ASPACER, axle, rightALL
1041129-94YSPACER, axle, leftALL
11G0120.2CAXLE, frontALL
12D1600.1FXZNUTALL
13E0041.TBEARING, wheel (2)ALL
14G0312.8WHEEL WEIGHT (as required)ALL
15G0313.8VALVE STEMALL
16H1130.9BRAKE CARRIER, frontALL
17H0500.9BDRIVE PIN, brake (6)ALL
18H0201.RBRAKE ROTOR KIT, front, w/ rotor, 3, 4, 5, 6, 7, 16 & 17ALL
2067422-98YSPACER, speedometer driveALL
Index No.Part No.DescriptionModel(s)
1A1025.5CZSCREW (4)ALL
25710WASHER (2)ALL
4G0321.3CAXLE, rearALL
5G0323.8SPACER, axle, rightALL
6G0327.3ANUTALL
G0309.GAYJWHEEL ASSEMBLY, cast alloy, rear, w/ bearings, inner spacer & valve stem (white)S1W
G0309.GYPWHEEL ASSEMBLY, cast alloy, rear, w/ bearings, inner spacer & valve stem (molten orange model) (nuclear blue)S1
G0310.8AWHEEL ASSEMBLY, P/M aluminum, rear, w/ bearings, inner spacer & valve stem (not illustrated)S1
8E62205BEARING, wheel, left (cast alloy wheels)ALL
9E6205BEARING, wheel (2-right side-cast alloy wheels)ALL
9E6205BEARING, wheel (3-P/M wheels)ALL
10G0312.8WHEEL WEIGHT (as required)ALL
11G0313.8VALVE STEMALL
12H0150.FABRAKE ROTOR, rearALL
13D1000.13CZLOCKNUT, rotor mount (P/M aluminum wheels) (not illustrated) (4)ALL
Index No.Part No.DescriptionModel(s)
1AA0508.2CZBSCREWALL
2AA0714.2CZSCREW (4)ALL
33591YBOLTALL
4J0105.BBTRIPLE CLAMP, upperALL
5J0106.8ATRIPLE CLAMP ASSEMBLY, lower, w/ stemALL
Index No.Part No.DescriptionModel(s)
2J9129.8BUSHING, lower (2)ALL
3J9130.8SUPPORT RING (2)ALL
4J9131.8SEAL, oil (2)ALL
5J9132.8SPACER RING (2)ALL
6J9133.8RETAINING RING (2)ALL
7J9142.8WASHER, copper (2)ALL
9J9144.8O-RING, fork cap (2)ALL
Index No.Part No.DescriptionModel(s)
1AA0646.1CZBOLT (2)ALL
2A1245.2CZSCREW (2)ALL
3BA0409.1ZWASHERALL
4BA0613.2ZWASHER (3)ALL
5D1200.2CZLOCKNUT (2)ALL
6DA0600.3CZLOCKNUT (2)ALL
8K0413.FDRAWING RING, frontALL
9K0414.FDRAWING RING, rearALL
10K0408.FDRAWING ROD (2)ALL
11K0409.GSPRING, shock absorberALL
18K0407.8HSHOCK MOUNTALL
2054621-98YSHOCK ABSORBER, complete, w/ spring assemblyALL
21K0412.8MOUNT, shock reservoirALL
22S0120.3CLAMPALL
Index No.Part No.DescriptionModel(s)
2AA0407.3CBZSCREWALL
3AA0608.1CZSCREW (2)ALL
4AA0612.1CZBOLT (4)ALL
5AA0830.1CBZBOLTALL
7AA0507.1CZBOLT (2)ALL
8AA0616.1CZBOLTALL
9AA0618.1CZBOLTALL
10AA0722.1CBZBOLT (2)ALL
11BA0511.2ZWASHER (2)ALL
12BA0610.1SSWASHERALL
13BA0613.2ZWASHER (3)ALL
14BA0714.3ZWASHER (2)ALL
15BA0817.3ZWASHER (2)ALL
18BA0611.8ZLOCKWASHER (2)ALL
19DA0600.2CZLOCKNUT (8)S1W
19DA0600.2CZLOCKNUT (10)S1
20DA0800.13CZLOCKNUTALL
2116207-79DFRONT ISOLATORALL
2216219-79CTIE BAR ASSEMBLY (3)ALL
2416272-98YMOUNT, center tie barALL
25L0162.3BSPACER, top tie barALL
26L0163.5ASPACER, front tie barALL
2847136-98YFRAME ASSEMBLY (nuclear blue)S1
47137-98YFRAME ASSEMBLY (white)S1W
30L0167.9YYSIDESTANDALL
31L0166.FBBUMPER, sidestandALL
32L0174.9PIN, sidestand pivotALL
33L0175.9RETAINING CLIPALL
35N0400.3AFOOTREST MOUNT (2)ALL
40Z1100.GFRAME KIT, titaniumALL
Z1105.GFRAME KIT, titanium (California)ALL
Index No.Part No.DescriptionModel(s)
43Z1101.GFRAME KIT, titanium (Canada, New Zealand)ALL
Z1102.GFRAME KIT, titanium (HDI)ALL
Z1103.GFRAME KIT, titanium (Australia)ALL
Z1104.GFRAME KIT, titanium (Japan)ALL
Index No.Part No.DescriptionModel(s)
1AA0460.2CBZBOLTALL
2AA0506.1CZBOLTALL
3AA0508.2CZBSCREW (2)ALL
4S1002.02A8SCREW (2)ALL
5AA0714.1CZBOLT (2)ALL
63269YBOLT (2)ALL
7AA1006.10FKZBSCREW (2)ALL
8BA0613.2ZWASHER (2)ALL
9BA0714.3ZWASHER (4)ALL
11BA0817.2ZWASHERALL
12BA0509.8ZLOCKWASHERALL
13BA1016.1WZLOCKWASHER (2)ALL
14DA0400.2CZLOCKNUTALL
15DA0600.2CZLOCKNUTALL
16DA0700.13CZLOCKNUT (2)ALL
17DA0800.13CZLOCKNUT (3)ALL
18K0506.2APIN, isolator mount (2)ALL
19K0300.2CAXLE CARRIER (2)ALL
20K0301.2ASTUD, axle carrier (2)ALL
2247564-86BREAR ISOLATOR (2)ALL
23FA3850.5SEAL, swingarm (2)ALL
25K0500.8HMOUNT BLOCK, swingarmALL
32A0520.2CZSCREW, M5X20 socket head (axle adjuster end plate) (2)ALL
34B0510.1ZWASHER, 5 mm x 10 mm (axle adjuster end plate) (2)ALL
35D0508.10CZNUT, 5 mm, flexlock (axle adjuster end plate) (2)ALL
Index No.Part No.DescriptionModel(s)
1AA0508.2CZBSCREW (4)ALL
N0104.GLEVER ASSEMBLY, clutch control, w/ bracketS1W
5C0145.TSWITCH, clutch leverALL
638656-00YACLUTCH CABLEALL
8N1102.9CLUTCH LEVER KIT, w/ CA0002.TA & CD0001.TALL
9C0149.TCLUTCH CLAMPALL
10CA0006.TASCREWALL
11CD0001.TNUT, pivot boltALL
12CA0002.TAPIVOT BOLT, clutch leverALL
13A0622.21CBLSCREWALL
15N0348.9CLAMP, handlebar, upperALL
16N0002.9HANDLEBARS1
N0002.BHANDLEBARS1W
17N0050.9HANDLEBAR GRIP, leftALL
19N0307.9CABLE, throttle controlALL
20N0308.9CABLE, idle controlALL
22YH024.9HARNESS, clutch switchALL
23Y0810.9SWITCH, brake leverALL
24N0151.BSWITCH ASSEMBLY, handlebar, leftALL
26N2161.9MIRROR ASSEMBLY (2)ALL
27N0002.BHANDLEBAR (HDI)ALL
28N0161.01A1AMIRROR ASSEMBLY (Australia) (2)ALL
Index No.Part No.DescriptionModel(s)
1AA0406.11CVBSCREW (3)ALL
3BA0511.1BLWASHER (2)ALL
4AA0416.2CBZSCREWALL
5AA0503.20CBLSHOULDER BOLT (2)ALL
6AN0803.3CBZSCREW (2)ALL
7B0613.1ZWASHERALL
8BA0409.6BLWASHER, nylon (5)ALL
9DA0400.3CZLOCKNUTALL
1064511-63WELL NUT (3)ALL
11C0214.9GROMMET (2)ALL
13M0560.CLOWER BELT GUARDALL
14G1555.9ASPROCKET COVER, frontALL
15M1550.9AREAR FENDER, carbon fiber, w/ wiring for license light (light not included)ALL
1659988-72AREFLECTOR (red)ALL
17C0529.8CLAMPALL
19Y0514.CALIGHT ASSEMBLY, license illumination, w/ mounting hardwareALL
20C0902.BCLAMP, brake line (not illustrated)ALL
21AA0406.11CVBSCREW, rear fender (2)ALL
23AN0603.3CBLSCREW, fender wires (not illustrated) (4)ALL
24AA0408.9CDZSCREW, license plate holder (not illustrated) (3)ALL
25M0520.CBRACKET, rear fender, frontALL
26M0521.CBRACKET, rear fender, rearALL
28M1540.CREAR FENDERALL
M1554.CREAR FENDER (Japan)ALL
29M0552.CASUPPORT, rear fenderALL
30B0613.1ZWASHER, license plate holder (3)ALL
B0613.1ZWASHER, license plate light (2)ALL
31BA0409.6BLWASHER, rear fender (2)ALL
32Y0525.CWIRE CLIPS, fender wires (not illustrated) (4)ALL
3359259-90REFLECTOR, license plateALL
36Y0514.CALIGHT ASSEMBLY, license illumination, w/ mounting hardwareALL
37DA0400.10CZNUT, license plate holder (3)ALL
DA0400.10CZNUT, license plate light (2)ALL
3864511-63WELLNUT, rear fender brackets (2)ALL
39DN0600.2CZNUT, fender wires (not illustrated) (4)ALL
Index No.Part No.DescriptionModel(s)
1AA0406.11CVBSCREW (2)ALL
3A0620.3CZSCREW (2)ALL
4AN0806.3CZBSCREW (4)ALL
5C04375.8SPACER (4)ALL
6B0613.1ZWASHER (2)ALL
7BA0409.6BLWASHER, nylon (6)ALL
8M0603.4WASHER, nylon (4)ALL
9DA0400.3CZLOCKNUT (2)ALL
10C0216.9RETAINING RINGALL
11M0720.4-12TRIMALL
59840-98YYLTAIL SECTION (molten orange) (use M2664.9)S1
59840-98YYMTAIL SECTION (spark red) (use M2664.9)S1
59844-98YYNTAIL SECTION (ice white pearl) (use M2664.9)S1W
59869-98YYLTAIL SECTION, twintail option (molten orange (use M1664.GAPMD)S1
59869-98YYMTAIL SECTION, twintail option (spark red) (use M1664.GAPMD)S1
15M0604.9DBRACKET, windscreen, rightALL
M0605.9DBRACKET, windscreen, leftALL
16M0606.9ABRACKET, windscreen, centerALL
17M0662.9CFENDER, front (unpainted)ALL
59380-98YYLFENDER, front (molten orange) (use M0662.9C)S1
59380-98YYMFENDER, front (spark red) (use M0662.9C)S1
59380-98YYNFENDER, front (ice white pearl) (use M0662.9C)S1W
18M1600.9APMDWINDSCREEN (primed)ALL
59771-98YYLWINDSCREEN (molten orange) (use M1600.9APMD)S1
59771-98YYMWINDSCREEN (spark red) (use M1600.9APMD)S1
59773-98YYNWINDSCREEN (ice white pearl) (use M1600.9APMD)S1W
1959256-84AREFLECTOR (amber) (2)ALL
20M0602.0WELLNUT (4)ALL
2152390-98YPAD, right bracket, twintail seat (not illustrated)S1
2252391-98YPAD, left bracket, twintail seat (not illustrated)S1
2352392-98YPAD, top bracket, twintail seat (not illustrated)S1
24M1674.GBRACKET, taillight/seat support, twintail (not illustrated)S1
26M0662.9CFENDER, front (unpainted)ALL
Index No.Part No.DescriptionModel(s)
1C0178.3A8AWARNING LABELALL
2M0730WH.8DECAL, fuel tank, right & left side (all tanks except molten orange model) (white/gray) (2)S1
3M0745.9DECAL, windscreen & tail (white/gray) (2)S1
4M0745.GDECAL, twintail (all tanks except molten orange model) (white/gray)S1
5M0744.GDECAL, windscreen & tail (white/blue) (2)S1W
6M0742.GDECAL, windscreen & tail (molten orange model) (white/blue) (2)S1
714740-98YDECAL, fuel tank, left side (molten orange model) (white/blue)S1
M0740.GDECAL, fuel tank, right side (molten orange model) (white/blue) (not illustrated)S1
814742-98YDECAL, fuel tank, left & right side (blue/navy) (2)S1W
915368-01AWARNING LABEL, battery (black/silver)ALL
Index No.Part No.DescriptionModel(s)
2P0140.9WASHERALL
34784SCREWALL
4P0305.8SSSCREW, self-tapping (2)ALL
5AN1006.17TASSSCREW, self-tapping (8)ALL
6HO0406.B-60VENT HOSEALL
7P0153.BAFUEL CAP, w/ 17ALL
8M0335.CRUBBER PAD (3)ALL
9P0151.2AFLANGE, fuel capALL
10P0152.2ABOOT, fuel capALL
13P1110.9PMDFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (primed)S1
62201-98YYLFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (molten orange) (use P1110.9PMD)S1
62201-98YYMFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (spark red) (use P1110.9PMD)S1
P1110.BPMDFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (primed)S1W
62203-98YYNFUEL TANK ASSEMBLY, w/ 4, 5, 9, 10, 15, 16 & 18 (ice white pearl) (use P1110.BPMD)S1W
14P0315.9ISOLATOR, fuel tank, rightALL
P0313.9ISOLATOR, fuel tank, leftALL
15P0300.8FUEL VALVEALL
16P0301.8AO-RING, fuel valveALL
17P0156.2AO-RING, fuel capALL
19Y0303.2BCABLE STRAPALL
2063501-68BHOSE, 1/4 inch I.D. x 1/2 inch O.D. (rubber) (25 feet)ALL
Index No.Part No.DescriptionModel(s)
1AA0507.1CZBOLT (4)ALL
3BA0610.7RUBBER WASHERALL
4Q0117.2WELLNUT (4)ALL
826554-77BSWITCH, oil pressure indicatorALL
10Q0115.0CLAMP, hose, 3/8 inch (4)ALL
11Q0100.9BOIL TANKALL
12Q0103.9APLUG, drainALL
13Q0123.0CLAMP, hose, 1/4 inch (2)ALL
14Q0111.9QFILLER CAP, w/ dipstickALL
16C0900.9CLAMP, spring type, 3/8 inchALL
17C0540.9CLAMP, worm gear type, 3/8 inchALL
2063501-68BHOSE, 1/4 inch I.D. x 1/2 inch O.D. (rubber) (25 feet)ALL
Index No.Part No.DescriptionModel(s)
1AA0406.2CBZSCREWALL
2AA0508.1CZBOLT (2)ALL
34784SCREWALL
4AA0512.1CUZBOLT (2)ALL
5AA0646.1CZBOLT (2)ALL
6B0613.1ZWASHER (2)ALL
7BA0511.2ZWASHER (6)ALL
8BA0613.2ZWASHER (3)ALL
10DA0400.10CZLOCKNUTALL
11DA0500.1FZNUT (4)ALL
12DA0500.3CZLOCKNUT (5)ALL
13DA0600.3CZLOCKNUT (2)ALL
14S0101.9AEXHAUST HEADERS1
65978-98YEXHAUST HEADERS1W
15S0127.8ACLAMP, mufflerS1
S0127.GCLAMP, mufflerS1W
1665324-83BGASKET, exhaust port (2)ALL
1765325-83ARETAINING RING, exhaust clamp (2)ALL
1865328-83ACLAMP, exhaust header (2)ALL
19BA0518.9Z07WASHER (2)ALL
20S0176.8CLAMP, heat shield (2)ALL
21S0115.GZ BRACKETALL
22S0110.CAMUFFLERS1
65977-98YMUFFLERS1W
23S1001.01A1SUPPORT, headerALL
24S0175.9HEAT SHIELDALL
25S1157.KMUFFLER MOUNT KIT, rear (2)ALL
28S1110.FMUFFLER (Australia)ALL
Index No.Part No.DescriptionModel(s)
1AA0406.1CZSCREWALL
2DA0400.2FZLOCKNUTALL
3Z0022.9BATTERYALL
6Y1103.9STRAP, batteryALL
770377-93BCABLE ASSEMBLY, battery, positive, w/bootALL
8Y0321.9ACABLE ASSEMBLY, battery, negativeALL
Index No.Part No.DescriptionModel(s)
1AA0504.1CZBOLTALL
2AA0412.2CBBLSCREW (3)ALL
3AA0414.2CBBLSCREWALL
4A0820.3CBLSCREW (2)ALL
5BA0520.3BLWASHER (2)ALL
6BA0509.8ZLOCKWASHERALL
7DA0400.3CZLOCKNUT (4)ALL
M0672.9ABRACKET, headlamp mounting, leftALL
1268329-03BULB, headlightALL
13Y0308.BBHORN ASSEMBLYALL
14Y0434.9BEZEL, headlight (not illustrated)ALL
15Y0308.BBHORNALL
16Y0430.9HEADLAMP ASSEMBLY, complete, left dip (Japan & Great Britain)ALL
Index No.Part No.DescriptionModel(s)
1AA0420.2CBBLSCREW (2)ALL
2BA0416.1ZWASHER (2)ALL
34365SCREWALL
5D0600.2CZLOCKNUT (2)ALL
6DA0400.3CZLOCKNUT (4)ALL
8C0530.8CLAMP, turn signal flasherALL
9M0673.9TURN SIGNAL STANDOFF (2)ALL
10Y0401.9QTAIL LAMP ASSEMBLY, completeALL
11Y0503.8BULB, turn signal (4)ALL
1268169-90ABULB, tail lampALL
13M0674.9DBRACKET, tail lampALL
14Y0401.9QTAIL LAMP LENSALL
15Y0503A.9LENS, turn signal (4)ALL
16Z1019.FTURN SIGNAL FLASHERALL
17Y0503.9TURN SIGNAL ASSEMBLY, left front/right rear (2)ALL
18Y0504.9TURN SIGNAL ASSEMBLY, right front/left rear (2)ALL
20Y0401C.2SCREW, tail lamp lens (not illustrated) (2)ALL
Index No.Part No.DescriptionModel(s)
1AA0408.10CZSCREW (2)ALL
2BN1005.8ZLOCKWASHER (3)ALL
3D0500.1CZJAMNUT (4)ALL
4Y0505.9CABLE ASSEMBLY, speedometerALL
1067420-98YRESET CABLE ASSEMBLY, odometer, w/ knurled nut (black)ALL
1167390-98YSPEEDOMETER ASSEMBLY, mph (black bezel)ALL
1267329-98YTACHOMETER ASSEMBLY (black bezel)ALL
1468382-96BEZEL, indicator lampALL
15Y0625.9AINDICATOR LIGHT ASSEMBLY, completeALL
1968792-96HOUSING, indicator lampALL
2267390-98YSPEEDOMETER, mph/kph (black bezel)ALL
2367391-98YSPEEDOMETER, kph (black bezel)ALL
Index No.Part No.DescriptionModel(s)
2AN0803.3CBZSCREW (2)ALL
3BN0805.4ZLOCKWASHER (2)ALL
4BN1005.8ZLOCKWASHER (2)ALL
5DA0600.2CZLOCKNUTALL
7C0527.2POP RIVET, circuit breaker clipALL
10Y0619.CLABEL, ignition switchALL
1126554-77BSWITCH, oil pressure indicatorALL
1231504-91BRELAY, starter & ignition (2)ALL
13Y0610.CLOCKSET, ignition, w/ keysALL
18Y0303.2BCABLE STRAPALL
2072023-51ESWITCH KIT, stoplampALL
22Y0355.4INSULATING SLEEVE, male bullet connector (2)ALL
Y0356.4INSULATING SLEEVE, female bullet connector (2)ALL
23Y0357.3ACONNECTOR, male bullet (2)ALL
24Y0358.3ACONNECTOR, female bullet (2)ALL
25Y0360.2WIRE TERMINAL, ring type, 1/4 inch diameter hole, 18 gaugeALL
Y0327.8WIRE TERMINAL, ring type, 3/16 inch diameter hole, 14-16 gaugeALL
2869559-98YMAIN WIRING HARNESS (not illustrated)ALL
Index No.Part No.DescriptionModel(s)
227047-84BBRACKET, canister mountingALL
3P0502.8HOSE, canister to air cleanerALL
Part No.Description
10014
10080
10117
1028
11002
11019
11031
11046
11067
11105
11124
11161
11165
11171
11176
11177A
11179
11185
11188
11190
11218
11219
11250
11730A
11752
12030
12067B
14740-98Y
14742-98Y
15368-01A
1601
16207-79D
16219-79C
16271-97Y
16272-98Y
16298-97Y
16444-94Y
16478-85A
16480-92A
16554-92A
16573-83A
16703-96YA
16704-96YA
16715-83
16767-96Y
16770-84F
16774-86D
16778-84A
16779-84B
16797-98Y
16798-98Y
16800-84A
16827-98YB
16828-98YB
16832-86C
17026-91D
17032-91
17036-91A
17353-89C
17354-89
17358-84B
17360-83A
17375-83A
17429-91
17597-97Y
17598-97YC
17599-97Y
17611-83
17897-89A
17904-89A
17944-89
17946-89
17952-91
17953-91
18001-83B
18011-86
18020-83
18020-87A
18022-96YA
18023-87
18024-87A
18113-96YA
18201-83
18202-83
18219-83A
18222-83A
18229-83A
18526-89A
18532-89
18636-98YB
18637-98YB
18652-96YA
18653-96YA
18654-96YA
215
21920-83
21921-83
21922-83
21923-83
21924-83
22205-88A
22216-88A
22220-88A
22225-88A
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Part No.Description
BEARINGS, SEALS & HARDWARE
Part No.DescriptionPart and Model(s)
10014CLAMP
10080CLAMP
11105O-RING
11165QUAD SEAL
11171O-RING
12067BOIL SEAL
16715-83STUD
16800-84AGASKET
17358-84BGASKET
25463-94AGASKET
26995-86BSEAL
2720SCREW
3275SCREW
4132SCREW
4740ASCREW
48300-60ROLLER BEARING
63858-49GASKET
65324-83BGASKET
65325-83ARETAINING RING
6702WASHER
943SCREW
CHASSIS & COMPONENTS
Part No.DescriptionPart and Model(s)
16207-79DFRONT ISOLATOR
50005-85ASPRING
ELECTRICAL
Part No.DescriptionPart and Model(s)
72023-51ESWITCH KIT
ENGINE, TRANSMISSION & PRIMARY
Part No.DescriptionPart and Model(s)
37909-90RETAINING RING
37911-90FRICTION PLATE
FOOT CONTROLS
Part No.DescriptionPart and Model(s)
34611-65ASHIFTER PEG
INTAKE, EXHAUST & FUEL MGMT
Part No.DescriptionPart and Model(s)
27002-89SEAL RING
27361-76ADIAPHRAGM
29229-88DCABLE
LIGHTING
Part No.DescriptionPart and Model(s)
68329-03BULB
MAINTENANCE & TOOLS
Part No.DescriptionPart and Model(s)
32362-04SPARK PLUG
63805-80AOIL FILTER