1. | Remove main fuse. See service manual | |
2. | Remove seat. See service manual. | |
3. | Remove components. See service manual. a. 2009-2013 models: Right saddlebag and side cover. b. 2014-2016 models: Left and right saddlebags and side covers. c. ALL Trike Models: Side covers. d. FLRT models: Fuel tank and wire troth cover. | |
4. | See Figure 1. Remove right side mid-frame deflector (1), if equipped. See the service manual. a. Remove self clinching nut (3) from frame. NOTE Use a drill or hammer and punch. |
1. | See Figure 1. Install two spacers (4, 5) on inboard stud of fan assembly (6). | |
2. | Install one spacer (4) on outboard stud of fan assembly (6). | |
3. | Position bottom of mid-frame deflector onto outboard stud of fan assembly (6). | |
4. | Install fan assembly to frame. | |
5. | From within the battery tray area, install washers and nuts (2). Tighten. Torque: 6.8–8.1 N·m (5–6 ft-lbs) | |
6. | Install hardware to secure top of deflector to frame. See service manual. |
1. | See Figure 1. Install one spacer (4) on each stud of fan assembly (6). | |||||||||||||||||
2. | Install fan assembly to frame. | |||||||||||||||||
3. | From within the battery tray area, install washers and nuts (2). Tighten. Torque: 6.8–8.1 N·m (5–6 ft-lbs) |
Figure 1. Assemble Fan to Frame |
1. | See Figure 7 and Table 1 Install fan switch. a. 2014-2016 Fairing models: Install switch panel (4) and accessory switch (8). See service manual. NOTE Install the switch panel (4) in the left side of dash panel. The accessory switch (8) should be installed in the far right slot of the switch panel. Add switch blanks (9) as needed. b. 2009-2013 Fairing models: Rocker switch is already installed from factory. c. 2009-2016 Road King: Toggle switch is already installed from factory. d. FLRT models: Require separate purchase of fan switch (715522-08), fan label (14001100) and nut (74408-08A). | |||||||
2. | 2015-1016 FLRT models: a. Locate 4-way connector [67A] inside wire troth near right side of steer head wire exit. b. Remove cap plug from right side of nacelle. Discard. c. Install fan switch (8) from back. d. Install fan label plate (9). e. Secure with nut (10). f. Mate fan switch connector to vehicle connector [67A] of main harness. g. Make sure harness is secured sufficiently in order to avoid any limitations in dynamic movement. |
Figure 2. Non-Fairing Switch Location |
1. | See Figure 3. Locate Parts and Accessory connector [4A] 4-place Deutsch (1) (Black) under seat. | |||
2. | Route connector from CoolFlow fan and connect to connector (1) under seat. | |||
3. | Secure harnesses with cable straps provided. |
Figure 3. 2009-2013 Parts and Accessory Connector Location |
1. | See Figure 4. Locate Parts and Accessory connector [4A] 8-way Molex (1) (Gray) under left side cover. | |||||||||||||||
2. | See Figure 5 and Figure 6. Connect vehicle P&A connector (1) to fan relay harness connector (2). | |||||||||||||||
3. | NOTE Do Not route harness over the vehicle frame. | |||||||||||||||
4. | Connect CoolFlow fan connector to fan relay harness connector (4). | |||||||||||||||
5. | Secure harnesses with cable straps provided. |
Figure 4. 2014-2016 Parts and Accessory Connector Location
Figure 5. 2014-2016 Road King and 2015-2016 FLRT Models
Figure 6. 2014-2016 Models EXCEPT Road King |
1. | Install side cover and saddlebag. See service manual. | |
2. | FLRT models: Install wire troth and fuel tank. See service manual. | |
3. | Install seat. After installing seat, pull up on the seat to verify that it is secure. See service manual. | |
4. | Install main fuse. See service manual. | |
5. | Perform operations check on fan switch. |
Item | Description (QTY) | Part Number |
---|---|---|
1 | Wire Harness, Chassis Fan (2014-2016 non-fairing) | 69201906 |
2 | Wire Harness, Dash Panel (accessory) (2014-2016 with fairing) | 69200926 |
3 | Fan assembly | 26800151 |
4 | Dash panel base | 69200173 |
5 | Spacer (3) | 26800172 |
6 | Washer (2) | 6235 |
7 | Lock nut (2) | 7686 |
8 | Switch, accessory (2) | 71400109 |
9 | Switch, dash panel, blank | 71400031 |
10 | Cable strap (4) | 10006 |
Items mentioned in text but not included in kit: | ||
A | Nut | 74408-08A |
B | Label, fan switch | 14001100 |
C | Switch, fan, momentary | 71522-08 |