Kits | Suggested Tools | Skill Level(1) |
---|---|---|
41701346 | Safety glasses, Torque wrench, Brake grease |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Cover, hand control, left | 71500689 | ||
2 | 1 | Cover, hand control, right | 71500686 | ||
3 | 1 | Brake master cylinder assembly, front | 41701424 | ||
4 | 4 | Washer, M10, copper | 41751-06A | ||
5 | 1 | Hand control module, right | 71500684 | ||
6 | 4 | Washer | 6099 | ||
7 | 4 | Screw | 4293 | ||
8 | 1 | Screw, M3-10 | 10201173 | ||
9 | 1 | Hand control module, left | 71500687 | ||
10 | 1 | Clutch switch cover | 36700291 | ||
11 | 1 | Clutch lever position switch | 71400141 | ||
12 | 1 | Clutch lever bracket | 36700311 |
1. | Remove left saddlebag. See service manual. | |
2. | Remove left side cover. See service manual. | |
3. | Remove main fuse. See service manual. | |
4. | Drain front brake system of Department of Transportation (DOT) 4 fluid. See service manual. | |
5. | If equipped, remove left and right mirrors. See service manual. |
1. | Remove clutch lever assembly. Discard pivot pin retaining ring. See service manual. | |
2. | Remove left hand control module. See service manual. | |
3. | Remove clutch control. See service manual. | |
4. | Remove right hand control module. See service manual. | |
5. | remove front brake master cylinder. See service manual. |
1. | See Figure 1. Install new left hand control module (9). See service manual. | |
2. | Install new clutch control bracket and mounting hardware. See service manual. | |
3. | Install new clutch switch (11), switch cover (10) and screw (8). See service manual. | |
4. | Install clutch lever. NOTE If reusing Original Equipment (OE) lever, use new retaining ring (Part No. 11615), purchased separately. | |
5. | Install new right hand control module (2). See service manual. | |
6. | Install new front brake master cylinder (3) and mounting hardware. See service manual. | |
7. | Install front brake line to master cylinder using new washers (4). See service manual. | |
8. | Install front brake lever. a. Apply brake grease to pivot pin before assembly.CCI #20 BRAKE GREASE (42830-05) NOTE If reusing OE lever, use new retaining ring (Part No. 11615), purchased separately. |
1. | If equipped, install left and right mirrors. See service manual. | |
2. | Fill and bleed brake system. See service manual. | |
3. | Install main fuse. See service manual. | |
4. | Install left side cover. See service manual. | |
5. | Install left saddlebag. See service manual. | |
6. | Verify proper operation of the following: a. Electrical operation of all hand control switches. b. Clutch lever and clutch lever switch. c. Front brake lever. d. Brake light switch. e. Front and rear brake systems. |