Kits | Contents |
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57211-05 | Touring, clear windshield |
57177-05 | Super Touring, clear windshield |
1. | Remove the 40 amp Maxi-Fuse or disconnect the battery cables, negative cable first. | |||||||
2. | Relocate the turn signals and their wiring according to the instructions included in the Turn Signal Relocation Kit, Harley-Davidson Part Number 57205-05. VRSCB models proceed to Step 4. NOTE The low beam headlamp bulb (labeled H11) mounts in the top hole in the rear of the headlamp assembly. The high beam bulb (labeled H9) mounts in the bottom hole. |
Figure 1. Headlamp with New Visor | ||||||
NOTICE Never touch the quartz bulb. Fingerprints will etch the glass and decrease bulb life. Handle the bulb with paper or a clean, dry cloth. Failure to do so could result in bulb damage. (00210b) | ||||||||
3. | For VRSCA models, install the headlamp visor and bulbs as follows: a. See Figure 4. Obtain Headlamp Visor (16) from kit. See Figure 1. Remove the two screws (3) securing the headlamp (1) to the headlamp mounting bracket. Install headlamp visor over the headlamp (oriented as shown in Figure 4 ) and secure headlamp with visor to headlamp bracket using two screws. b. Using two mounting screws, align and install headlamp bracket to upper triple clamp. Tighten screws to 11–18 N·m (8–13 ft-lbs). c. Gently install each of the headlamp bulbs to back of headlamp and twist approximately 45 degrees clockwise to secure. d. Follow the instructions in the Service Manual to adjust the headlamp for proper visibility. | |||||||
4. | Refer to the Service Manual and follow the instructions given to re-connect the Maxi-Fuse. | |||||||
![]() Be sure that all lights and switches operate properly before operating motorcycle. Low visibility of rider can result in death or serious injury. (00316a) | ||||||||
5. | Check the turn signals for proper operation. |
1. | See Figure 2. Remove the windshield sub-assembly from the packaging and place face down on a clean, soft surface with the mount brackets facing upward. | |||||||||
2. | See the Figure 4. Remove both the clamp and hardware kits from the packaging, and separate similar parts in preparation for assembly. |
Figure 3. Windshield Mounting Clamp | ||||||||
3. | See Figure 3. Assemble the clamp assemblies and hardware stacks. | |||||||||
![]() The cupped side of the Belleville (cone) washers must face each other and sandwich the windshield mount brackets at each mount point. Failure to orient washers correctly can reduce windshield's ability to break away in a collision, which could result in death or serious injury. (00422b) | ||||||||||
4. | See Figure 3. One clamp at a time, with the clamp facing upward and inboard of the windshield bracket (2), tighten the shoulder bolts (1) enough to hold the clamp orientation to the windshield during mounting of the windshield to the bike. The bolts will be fully tightened later. |
1. | Make sure all four clamps are in the "open" position, then bring the windshield (with the clamp side away from you) to the front of the bike. NOTE The Lexan® windshield is fairly flexible and can be bent to spread the clamps away from the headlamp to ease installation to the bike. Take care not to scratch the headlamp housing with the clamps while positioning the windshield to the fork sliders. | |
2. | Straddle the front fender. Center the windshield around the headlamp and seat the clamps onto the fork sliders. | |
3. | Starting at the bottom (either side) and with the shoulder bolts just a little more than finger tight, close each clamp, taking note that the clamps self-align to the fork sliders and to each other. NOTE Do not tighten the shoulder bolts beyond the recommended torque. Over-torquing may cause the clamp to twist on the fork slider, yielding the clamp jaw. A yielded clamp may not carry a preload on the fork slider and cause the windshield to come loose during use. A loose or rattling windshield may cause rider distraction. | |
NOTICE Do not exceed recommended torque when installing mounting screws. Damage to windshield can result. (00385a) | ||
4. | With the windshield clamps now clamped to the fork sliders, make sure that the shoulder portion of the shoulder bolts are fully seated in each windshield bracket location. Tighten each shoulder bolt. Torque: 6.7 N·m (60 in-lbs) clamp bolts | |
5. | Turn the handlebars fully to the left and right fork stops to confirm that movement is not restricted. |
Item | Description (Quantity) | Part Number | Item | Description (Quantity) | Part Number | |
---|---|---|---|---|---|---|
1 | Windshield service kit (includes items 2 through 3) | 10 | Shoulder screw, button head | Not Sold | ||
Touring, clear windshield | 57233-05 | 11 | Spacer, cup washer | Not Sold | ||
Super touring, clear | 57179-05 | 12 | Belleville washer (2) | Not Sold | ||
2 | Windshield | Not sold | 13 | Screw, button head, Torx, with lock patch, 5/16-24 x 3/4 inch (8) | 94639-99 | |
3 | Washer, rubber, black (12) | 57964-97 | 14 | Washer (10) | 6352 | |
4 | Bracket, windshield mount, right | 57189-05 | 15 | Acorn nut, 5/16-24 (chrome) (8) | 94007-90T | |
5 | Bracket, windshield mount, left | 57190-05 | 16 | Visor, headlamp | 69200-01 | |
6 | Bracket, center horizontal | 57210-05 | 17 | Turn signal relocation kit (not shown) See instructions provided in kit for kit contents. | 57205-05 | |
7 | Clamp assembly, tool-less release (4) (includes two of item 8) | 57400467 | A | Side View of Clamps Assembled to Bracket | ||
8 | Gasket (8 - 2 per clamp) | 57197-05 | NOTE:Appearance of actual components may vary from illustration. | |||
9 | Hardware kit, windshield mount (4) (includes items 10 through 12) | 58790-04 |