1. | Unplug the power cord from the garage door drive unit to prevent door activation during installation. | |
2. | Select an unswitched 110 V power outlet in the garage located either highest in the garage, closest to the front of the garage, or both. Plug the Harley-Davidson remote control garage door opener receiver (14) into this outlet. | |
3. | NOTE With SOME garage door opener systems, the Harley-Davidson receiver must be plugged into an outlet away from the original opener receiver. If plugged in too close to the original receiver, effective range of both transmitters can be reduced to an unsatisfactory level. a. The existing wall-mounted, hard-wired door opener button. b. The garage door drive unit connected to the opener button. | |
4. | See Figure 34. Fasten the stripped end of the Harley-Davidson garage door opener receiver cable assembly (15) to the door opener terminals that activate the door opener drive unit. Refer to the door opener manufacturer's documentation for terminal locations and connections. | |
5. | NOTE Do not remove the wires originally connected to the door opener button or drive unit terminals. | |
6. | Route the Harley-Davidson garage door opener receiver cable assembly connected in Step 4 to the power outlet selected in Step 2. | |
7. | See Figure 2. Plug the connector on the Harley-Davidson garage door opener receiver cable assembly into the back of the Harley-Davidson garage door opener receiver in the location shown. | |
8. | Plug the garage door opener receiver into the selected power outlet. Plug the power cord from the garage door drive unit into the power outlet. | |
9. | Press the wall-mounted garage door opener button to test the button operation. |
1. | EFI Models EXCEPT V-Rod: a. Purge and disconnect fuel supply line. See service manual. | |
2. | Carbureted Models: a. Turn the fuel supply valve OFF. Remove the fuel line from valve. | |
3. | Dyna, Softail and Sportster models: a. The fuel tank must be removed or slightly raised to access the wiring harness. See the correct section (Carbureted or EFI Engine) of the service manual for fuel tank removal instructions. NOTE If a fuel tank with an instrument console must be removed, follow service manual instructions to remove the instrument console from the fuel tank before removing the tank. |
1. | For 2007-later vehicles equipped with security siren: a. With security fob present, turn ignition switch ON. b. After system is disarmed, turn ignition switch OFF. c. IMMEDIATELY remove main fuse. See service manual. | |
2. | For 2006-earlier vehicles equipped with security siren: a. Disarm siren with key fob or security code. b. Remove main fuse or negative battery cable. See service manual. c. Turn ignition switch OFF. |
1. | Models with main fuse: a. Remove main fuse. See service manual. | |
2. | Models with main circuit breaker: a. Remove seat and retain all seat mounting hardware. See service manual. b. Disconnect negative battery cable. See service manual. c. Turn ignition switch OFF. |
1. | All models except VRSC: Remove seat and retain seat mounting hardware. Remove main fuse. See service manual. | |
2. | VRSC models: Remove right side cover. Remove main fuse. See service manual. |
1. | Remove seat and retain seat mounting hardware. Disconnect the negative (black) battery cable. See service manual. | |
2. | ALL models: Turn the ignition OFF unless already done. |
Model | Fasten Transmitter To: | Route Wires: |
---|---|---|
Dyna (all) | Wire harness under seat near battery with cable straps ( Figure 3 ). | Forward along right side of frame. |
Softail (1999-earlier) | Fasten transmitter case and short section of conduit to vehicle wires under seat with cable straps ( Figure 4 ). | Toward the headlamp. |
Softail (2000-2017 except Deuce) | Wire harness between vehicle frame, rear fork and rear tire | To the battery compartment, then along right side of frame. |
Softail (2018-later) | Main wire harness under RH side cover with cable straps. ( Figure 9 ) | Follow main harness up under front of seat. |
Softail Deuce (2000-later) | Surface under seat below ECM/ignition module with foam pad ( Figure 7 ). | Forward along right side of frame. |
Sportster (1994-2003) | Main wire harness under seat, as far from oil tank as possible, with cable straps ( Figure 8 ). | Forward to headlamp. |
Sportster (2004-later) | Wire harness next to main fuse holder, behind electrical side cover. Face printed circuit side away from battery. Fasten with cable straps. | Forward to headlamp. |
Street | Under seat near ECM, with foam tape. | Forward to headlamp. |
FLHR Touring/ FLRT Trike (all) | Right side of frame near fork tube, inside nacelle, with foam pad (remove headlamp first) ( Figure 10 ). | |
Touring/Trike (FLHT/X, FLTR, 2013-earlier) | Upper inside of fairing, with foam pad (remove outer fairing first) | |
Touring/Trike (FLHT/X, FLTR, 2014-later) |
| |
V-Rod (2002-2003) | Motorcycle wire casing under left louver cover, with cable straps ( See Figure 15. and Figure 16 ). | |
V-Rod (2004-later) | Underside of fuse block harnesses under air box, with cable straps ( See Figure 15. and Figure 17 ). | |
See more detailed installation information for a specific
model in the sections following this table. |
1. | See Figure 34. Remove the protective tape from the adhesive backing on one side of the foam pad (3). Position the pad to the plastic casing of the transmitter (1). Press firmly into place. | |
2. | Find specific model instructions in the sections that follow. |
1. | Remove the fuel tank mounting bolts. See the correct section (Carbureted or EFI Engine) of the service manual. | |
2. | See Figure 3. Use cable straps to fasten the transmitter to the Dyna wire harness (3), located under the seat and near the battery compartment. Route the transmitter wires forward along the right side of the frame. | |
3. | Proceed to the Harness Connection section. |
1 | Orange/white wire |
2 | Ground connection |
3 | Strap transmitter to wire harness |
1. | Remove the fuel tank mounting bolts. See the correct section (Carbureted or EFI Engine) of the service manual. | |
2. | See Figure 4. Remove the ground screw (1), on top of the frame, under the seat near the fuel tank. | |
3. | See Figure 34. Use cable straps (8) to fasten only the transmitter case and the short section of conduit to the motorcycle wires leading forward toward the headlamp. | |
4. | Proceed to the Harness Connection section. |
1 | Ground connection |
2 | Garage opener transmitter |
3 | Orange/white wire |
1. | Remove the fuel tank mounting bolts. See the correct section (Carbureted or EFI Engine) of the service manual. | |
2. | Remove the rear splash guard (inner fender) per service manual instructions. | |
3. | See Figure 5. Use cable straps to fasten the transmitter (3) to the wire harness located between the frame, rear fork (2), and rear tire (1). | |
4. | See Figure 6. Route the transmitter wires (2) up to the battery compartment (4) and along the right side of the frame. | |
5. | Proceed to the Harness Connection section. |
1 | Rear wheel and tire |
2 | Rear fork |
3 | Transmitter |
1 | Ground connection |
2 | Transmitter wires to headlamp |
3 | Orange/white wire |
4 | Battery compartment (reference) |
1. | Remove the fuel tank mounting bolts. See the correct section (Carbureted or EFI Engine) of the service manual. | |
2. | Remove the protective tape from the adhesive backing of the foam pad on the transmitter. | |
3. | See Figure 7. Mount the transmitter to the surface below the ECM/ignition module. Route the transmitter wires forward along the right side of the frame. | |
4. | Proceed to the Harness Connection section. |
1 | Ground connection |
2 | Orange/white wire |
3 | Transmitter |
4 | ECM/ignition module |
1 | Transmitter mounting location |
2 | Wires to headlamp |
3 | Ignition module |
1. | Remove right side cover. | |
2. | Figure 9 On the transmitter: Cut the orange/white wire (2) to be the same length as the black wire (3). Remove cut orange/white wire from sheath. | |
3. | Install transmitter with cable straps. a. Place transmitter (6) in front of main wire harness, mounting at a near horizontal position. Wires exiting the housing should be at top and routed inward toward vehicle components. b. Install cable strap (5) into front slot of transmitter housing. c. Make final positional adjustments to transmitter. d. Tighten cable strap (5). | |
4. | Tuck transmitter wires (4) behind the main harness wires. Follow main harness wires around ABS/HCU module and under the front of the seat. | |
5. | Proceed to Harness Connection section. |
1 | White wire through frame to headlamp |
2 | Orange/White wire |
3 | Black wire |
4 | Transmitter wires |
5 | Cable strap |
6 | Transmitter |
1. | Remove fuel tank. See the correct section (Carbureted or EFI Engine) of the service manual. | |
2. | See Figure 8. Position the transmitter (1) to the main wire harness in the area under the seat, as far as possible from the oil tank. Fasten the transmitter to the harness using cable straps from the kit. | |
3. | Proceed to the Harness Connection section. |
1. | Remove fuel tank. See the correct section (Carbureted or EFI Engine) of the service manual. | |
2. | Remove the electrical side cover, on the left side near the battery. | |
3. | See Figure 34. Position the transmitter (1) behind the electrical side cover. Orient the transmitter so the printed circuit side faces away from the battery. Fasten the transmitter to the wire harness next to the main fuse holder with cable straps (8). | |
4. | Proceed to the Harness Connection section. |
1. | See the service manual. Remove fuel tank. | |
2. | Remove right side cover. | |
3. | Remove the protective tape from the adhesive backing of the foam pad on the transmitter. | |
4. | Position the transmitter (1) under the seat, near the ECM. Verify that the seat pan does not contact the transmitter. | |
5. | Proceed to the Harness Connection section. |
1. | Remove the headlamp from the nacelle per the instructions in the service manual. | |
2. | Remove the protective tape from the adhesive backing of the foam pad on the transmitter. | |
3. | See Figure 10. Mount the transmitter to the right side of the frame near the fork tube. | |
4. | Proceed to the Harness Connection section. |
1. | Remove the outer fairing per the instructions in the service manual. | |
2. | Remove the protective tape from the adhesive backing of the foam pad on the transmitter. | |
3. | See Figure 11. (FLHT, FLHX models) or Figure 12. (FLTR models). Mount the transmitter to the upper inside of the fairing. | |
4. | Proceed to the Harness Connection section. |
1 | Mount transmitter to fairing |
2 | Headlamp connector |
3 | Orange/white wire |
4 | Black wire |
5 | White wire |
1 | Mount transmitter to fairing |
2 | Headlamp connector |
3 | Orange/white wire |
4 | Black wire |
5 | White wire |
1. | Remove outer fairing per instructions in service manual. | |
2. | See Figure 13. Models WITHOUT fairing-mounted amplifier: a. Remove the protective tape from the adhesive backing of the foam pad on the transmitter. b. Mount the transmitter (1) to the left side of the upper support bracket. c. Proceed to the Harness Connection section. | |
3. | Models WITH fairing-mounted amplifier: a. Insert the transmitter (1) into the clip (3) on the front of the amplifier mounting bracket. b. Proceed to the Harness Connection section. |
1 | Transmitter |
2 | Upper support bracket |
3 | Clip |
1. | Remove the outer fairing per the instructions in the service manual. | |
2. | See Figure 14. Remove the protective tape from the adhesive backing of the foam pad on the transmitter. | |
3. | Mount the transmitter to the flat surface between the right side of the radio and the right speaker enclosure. | |
4. | Proceed to the Harness Connection section. |
1. | Remove outer fairing per instructions in service manual. | |
2. | See Figure 15.. Models WITHOUT fairing-mounted amplifier: a. Remove the protective tape from the adhesive backing of the foam pad on the transmitter. b. Mount the transmitter (1) to the left side of the upper support bracket. c. Proceed to the Harness Connection section. | |
3. | Models WITH fairing-mounted amplifier: a. Insert the transmitter (1) into the clip (3) on the front of the amplifier mounting bracket. b. Proceed to the Harness Connection section. |
1 | Transmitter |
2 | Upper support bracket |
3 | Clip |
1. | Remove the outer fairing per the instructions in the service manual. | |
2. | Figure 16. Remove the protective tape from the adhesive backing of the foam pad on the transmitter. | |
3. | Mount the transmitter to the flat surface between the right side of the radio and the right speaker enclosure. | |
4. | Proceed to the Harness Connection section. |
1. | See Figure 17. Remove the screw (3) fastening the front left louvered cover (1) to the motorcycle. Lift the louvered cover off the tabs (2) to remove the cover. | |
2. | See Figure 18. Use cable straps to fasten the transmitter (1) to the motorcycle wire casing (2) as shown. | |
3. | Proceed to the Harness Connection section. |
1 | Louvered cover |
2 | Tab (2) |
3 | Screw |
1 | Transmitter |
2 | Tie transmitter cable to wire casing |
3 | Connector with black (ground) and orange wires |
1. | See Figure 17. Remove the screw (3) fastening the front left louvered cover (1) to the motorcycle. Lift the louvered cover off the tabs (2) to remove the cover. | |
2. | See Figure 19. Remove the air box cover. Rotate the transmitter (1) so the exposed circuit side faces up. Tuck the transmitter under the fuse block wire harnesses. Use two cable straps from the kit through the flanges of the transmitter to secure the transmitter to the fuse block harnesses. | |
3. | Proceed to the Harness Connection section. |
1 | Transmitter |
2 | Fuse block wire harness (2) |
Cavity | Wire Color |
---|---|
1 | Orange/White |
2 | Plug |
3 | White |
4 | Black |
Model | Black (Ground) Wire: | Orange/White (Power) Wire: | White (Hi Beam Signal) Wire: |
---|---|---|---|
Dyna (2003-earlier) | Ring terminal to ground stud. | Splice to vehicle Orange/White wire. | Splice to headlamp White wire. |
Dyna (2004-2011) | Ring terminal to ground stud. | To fuse block adapter. | Splice to headlamp White wire. |
Dyna (2012-later) | To Black wire of electrical connection harness 72673-11. | To Red/Yellow wire of electrical connection harness 72673-11. | Splice to vehicle Blue/White wire. |
Softail (2003-earlier) | Ring terminal to ground stud. | Splice to vehicle Orange/White wire. | Splice to headlamp White wire. |
Softail (2004-2010) | Ring terminal to ground stud. | To fuse block adapter. | Splice to headlamp White wire. |
Softail (2011-2017) | To Black wire of electrical connection harness 72673-11. | To Red/Yellow wire of electrical connection harness 72673-11. | Splice to headlamp Blue/White wire. |
Softail (2018-later) | To Black wire of electrical connection harness 69201599. | To Violet/Blue wire of electrical connection harness 69201599. | Splice to vehicle Blue/White wire. |
Sportster (2013-earlier) | Ring terminal to ground stud. | Splice to vehicle Orange/White wire. | Splice to headlamp White wire. |
Sportster (2014-later) | To Black wire of electrical connection harness 72673-11. | To Red/Yellow wire of electrical connection harness 72673-11. | Splice to headlamp White wire. |
Street (2014-later) | To cavity 2 of Datalink socket housing [92B]. | To cavity 5 of Datalink socket housing [92B]. | Splice to vehicle Blue/White wire. |
Touring/Trike (2013-earlier) | Ring terminal to ground stud. | Splice to HDI position lamp Orange/White wire from unused connector [29B]. | Splice to headlamp White wire. |
Touring/Trike (2014-2016) | To Black wire of electrical connection harness 69200722. | To Violet/Blue wire of electrical connection harness 69200722. | Splice to vehicle Blue/White wire. |
Touring/Trike (2017-later) | To Black wire of electrical connection harness 69201599. | To Violet/Blue wire of electrical connection harness 69201599A. | Splice to vehicle Blue/White wire. |
V-Rod (2004-earlier) | Ring terminal to ground stud. | Splice to HDI position lamp Orange/White wire from unused connector [29A]. | Splice to headlamp White wire. |
V-Rod (2005-later) | Ring terminal to ground stud. | Splice to headlamp Orange/ White wire at connector [38A]. | Splice to headlamp White wire. |
See more detailed connection information for a specific
model in the sections following this table. |
1. | Locate the Digital Technician connector [91A] (a gray six-way Deutsch pin connector with a rubber boot) under the seat. Place the Electrical Connection Harness at connector [91A], but DO NOT connect now. | |
2. | Route the garage door opener wires over to the Electrical Connection Harness. Remove the orange/white wire from the conduit. Cut the orange/white and black wires to a suitable length to reach the sealed splice connectors on the Electrical Connection Harness easily. DO NOT cut the white wire. | |
3. | Splice the black garage door opener wire to the black wires in the Electrical Connection Harness. | |
4. | Splice the orange/white garage door opener wire to the red/yellow wires in the Electrical Connection Harness. | |
5. | Use a heat gun or suitable radiant-heating device to shrink the connector to the wires. | |
6. | Use the heat gun or heating device to seal the open end of the sealed splice connector on the red/blue wires in the Electrical Connection Harness. | |
7. | Pull the rubber boot out from the gray Digital Technician pin connector [91A]. Cut the boot off the wires. | |
8. | Connect the socket housing of the Electrical Connection Harness to connector [91A]. | |
9. | Insert the rubber boot into the open pin connector of the Electrical Connection Harness. | |
10. | Loosen or remove the four screws holding the ECM to the mounting bracket. Route the Electrical Connection Harness under the ECM connector. Tighten the four screws.. Torque: 5.1–6.2 N·m (45–55 in-lbs) hex socket screw | |
11. | Proceed to the White Lead Connections section for the specific model. |
1. | Remove accessory power plug 325B (Molex MX150, 3 pin) from dust cover on left side of vehicle. a. Remove dust cover from connector mounting plate. Raise catch behind dust cover to slide it forward and off. | |
2. | Attach male Molex 3 pin connector from harness 69201599A to connector 325B. Then slide male connector back onto connector mounting plate and lock it in place. | |
3. | Leave the other 2 connector dust covers in place on harness 69201599A. | |
4. | Route harness forward and route connectors back towards the plate. Position them where they will not interfere with other components. | |
5. | Route the 3 wires without a connector towards the rear of the fuel tank. | |
6. | Transmitter Harness: a. Hold white wire (1) at the very end of the lead so it does not get pulled from the sheath (4) with the orange/white wire. b. Pull orange/white (1) wire out of the sheath (4) at the break (3). | |
7. | Route white wire and long section of sheath up the frame backbone to the harness outlet at the front of the vehicle. | |
8. | Find blue/white wire from headlamp connector 38B and splice white wire from transmitter. Splice at suitable distance away from connector 38B. | |
9. | Splice black wire from transmitter harness to black wire in harness 69201599. | |
10. | Splice orange/white wire from transmitter harness to violet/blue wire in harness 69201599. | |
11. | Secure installed harnesses with cable straps. | |
12. | Assemble components that were previously disassembled. |
1 | White and Orange/White Wires |
2 | Black wire |
3 | Break in the sheath |
4 | Sheath |
5 | Transmitter |
1. | NOTE Requires separate purchase of a six-way Deutsch socket housing (Part No. 72136-94GY), a secondary lock (Part No. 72156-94), two socket terminals (Part No. 72191-94) and four seal pins (Part No. 72195-94). | |
2. | Route the white wire toward the front of the vehicle. If the newly installed transmitter has both a white wire and a yellow wire (a four-wire transmitter), route the yellow wire forward alongside the white wire. | |
3. | Locate the blue/white wire near the four-way headlamp connector [38]. | |
4. | See Figure 34. Get a blue sealed splice connector (5) from the kit. Splice the white transmitter wire to the blue/white high beam headlamp wire. If the transmitter also has a yellow wire, splice THAT to the blue/yellow low beam wire. | |
5. | Get a red sealed splice connector (4) from the kit. Splice the black wire (13) from the kit to the black transmitter ground wire. | |
6. | Route the black wire and the orange/white wire to the six-way data link connector [91] under the right side cover. Cut the wires to length. | |
7. | See the service manual appendix. Terminate both wire ends with socket terminals (Part No. 72191-94, purchased separately). | |
8. | Insert the black terminated wire into cavity 2 of six-way Deutsch socket housing (Part No. 72136-94GY, also purchased separately). Insert the orange/white terminated wire into cavity 5. Insert seal pins (Part No. 72195-94) into the four open cavities. Install the secondary lock (Part No. 72156-94). | |
9. | Mate the socket housing to data link connector [91]. Secure with cable straps from the kit. |
1. | Cut the white and orange/white transmitter wires to about the same length as the transmitter black ground wire. Cut to allow enough wire to strip and splice the wires easily. |
Figure 21. Wires for Transmitter Connections (2013-Earlier FLHR) | ||||||
2. | a. 2013-Earlier FLHR Touring Models:Figure 21 Cut the black (1) and white (2) headlamp wires inside the nacelle, staggering the lengths a bit to avoid the splices being together. b. 2013-Earlier FLHT and FLHX Touring and Trike Models:Figure 11 Cut the black (4) and white (5) headlamp wires inside the fairing, staggering the lengths a bit to avoid the splices being together. c. 2013-Earlier FLTR Touring Models:Figure 12 Cut the black (4) and white (5) headlamp wires inside the fairing, staggering the lengths a bit to avoid the splices being together. d. ALL 2013-Earlier Touring/Trike Models: Slide the woven wire conduit from the kit (see Figure 34 , Item 9) over the black and white headlamp wires. | |||||||
3. | See Figure 22. The "two into one" splice configuration. Get a red sealed splice connector (see Figure 34 , Item 4) from the kit. Splice the black garage door opener transmitter wire to the black wires from the headlamp. Trim back the transmitter wire harness casing to assist splicing. NOTE Electrical connectors are identified in the service manual by the number and letter shown here within brackets. |
Figure 22. Splice Configurations | ||||||
4. | Use the remaining red sealed splice connector to splice the orange/white transmitter wire to the orange/white wire on the unused position lamp connector [29B]: a. For 2013-Earlier FLHR Touring Models, the orange/white wire is tied to the main harness inside the nacelle. b. For ALL OTHER 2013-Earlier Touring/Trike Models, the orange/white wire is tied to the interconnect harness near the headlamp. | |||||||
5. | See Figure 34.Get a blue sealed splice connector (5) from the kit. Splice the white transmitter wire to the white headlamp wires. | |||||||
6. | Slide the wire conduit over the splice area of the two headlamp wires. | |||||||
7. | Proceed to the Receiver and Transmitter Programming section to program the garage door opener controls. |
1. | Remove left side cover. Locate connector [4A], a gray eight-way Molex pin connector in the electrical caddy. | |
2. | If installing the electrical connection harness: Route the harness per the instructions in that kit, but DO NOT plug into connector [4A] now. | |
3. | If the electrical connection harness is already installed: Unplug the harness from connector [4A]. a. Splice wires to the sealed cap ends of the electrical connection harness as required. If the electrical connection harness was spliced in a previous accessory installation, cut off the existing splices. DO NOT REMOVE the sealed cap from the RED wire. Figure 22 for multiple splice configurations. b. Clip the cap off the Black wire, strip back, crimp and seal to BLACK wire of the wire harness from this kit, using the additional black wire (10) from the hardware pack as an extension. c. Clip the cap off the Violet/Blue wire, strip back, crimp and seal to Orange/White wire of the wire harness from this kit. | |
4. | Remove the weather cap from connector [4A] and mate the eight-way connectors. | |
5. | Proceed to the White Lead Connections section for the specific model. |
1. | Locate connector [325B], a gray three-way Molex pin connector in the electrical caddy. a. Touring and Trike: Remove right side cover. b. Softail: Remove left side cover. | |
2. | If installing the electrical connection harness: Route the harness per the instructions in that kit, but DO NOT plug into connector [325B] now. | |
3. | If the electrical connection harness is already installed: Unplug the harness from connector [325B]. a. Splice wires to the sealed cap ends of the electrical connection harness as required. If the electrical connection harness was spliced in a previous accessory installation, cut off the existing splices. DO NOT REMOVE the sealed cap from the RED wire. Figure 22 for multiple splice configurations. b. Clip the cap off the Black wire, strip back, crimp and seal to BLACK wire of the wire harness from this kit, using the additional black wire (10) from the hardware pack as an extension. c. Clip the cap off the Violet/Blue wire, strip back, crimp and seal to Orange/White wire of the wire harness from this kit. | |
4. | Remove the weather cap from connector [325B] and mate the three-way connectors. | |
5. | Proceed to the White Lead Connections section for the specific model. |
1. | Remove the nut from the ground stud, on top of the frame, under the seat near the fuel tank. | |
2. | See Figure 34. Select the correct ring terminal (6 or 7) from the kit to fit the ground stud. | |
3. | See Figure 3. Cut the black ground wire (2) on the garage door opener wire harness to reach the ground location easily. Crimp the ring terminal to the end of the wire per the Packard crimping tool instructions in the service manual appendix. | |
4. | Install the ring terminal to the ground connection. Secure per the torque specification in the service manual. | |
5. | Proceed to the Orange/White Lead Connection section for the specific model. |
1. | Remove the ground screw, on top of the frame, under the seat near the fuel tank. | |
2. | See Figure 34. Select the correct ring terminal (6 or 7) from the kit to fit the ground screw. | |
3. | Cut the black wire on the garage door opener wire harness to reach the ground location easily. Crimp the ring terminal to the end of the wire per the Packard crimping tool instructions in the service manual appendix. | |
4. | See Figure 6. Install the ring terminal onto the ground screw threads. Fasten the ground screw to the frame. Secure per the torque specification in the service manual. | |
5. | Proceed to the Orange/White Lead Connection section for the specific model. |
1. | Remove the electrical side cover, on the left side near the battery. | |
2. | Route the garage door opener wire harness through the top of the frame under the seat. Route to the circuit breaker on the inside of the electrical side cover. | |
3. | See Figure 25. Remove the ground screw (1), located: a. Under the seat on some 1996-2003 models b. Near the rear forks on 1995-earlier models, and 1996-2003 models without a screw under the seat c. On the engine near the starter on 2004-later models | |
4. | See Figure 34. Select the correct ring terminal (6 or 7) from the kit to fit the ground screw. | |
5. | Cut the black wire on the garage door opener wire harness to reach the ground location easily. Crimp the ring terminal to the end of the wire per the Packard crimping tool instructions in the service manual appendix. | |
6. | Install the ring terminal onto the ground screw threads. Fasten the ground screw at the original location. Secure per the torque specification in the service manual. | |
7. | Proceed to the Orange/White Lead Connection section for the specific model. |
1 | Ground screws (black wire) |
1. | Cut the black transmitter ground wire to within easy reach of one of the ground screws on the engine cam covers. Remove the ground screw. | |
2. | See Figure 34. Select the smaller diameter ring terminal (7) from the kit. Crimp the ring terminal onto the black transmitter wire per the Packard crimping tool instructions in the service manual appendix. | |
3. | Fasten the ring terminal to the engine with the ground screw. Secure per the torque specification in the service manual. | |
4. | Proceed to the Orange/White Lead Connection section for the specific model. |
1. | See Figure 24. the "two into one" splice configuration. Get a red sealed splice connector (see Figure 34 , Item 4) from the kit. Splice the black wire (13) from the kit to the black transmitter ground wire per the service manual appendix. Slip the conduit (10) from the kit over the spliced ground wire. | |
2. | Route the ground wire and conduit a. Along the motorcycle frame to the left of the air box b. Next to the main harness c. To a location under the left side louvered cover | |
3. | Cut the black transmitter ground wire and conduit to within easy reach of one of the ground studs on the ends of the battery ground cable. | |
4. | Select the smaller diameter ring terminal (7) from the kit. Crimp the ring terminal onto the black transmitter wire per the Packard crimping tool instructions in the service manual appendix. | |
5. | Fasten the black wire ring terminal to the negative terminal mounting post on the battery. Tighten the terminal fastener. Torque: 7–10 N·m (60–96 in-lbs) Hex nut | |
6. | Proceed to the Orange/White Lead Connection section for the specific model. |
1. | Remove the electrical side cover, on the left side near the battery. | |
2. | See Figure 3. Carefully slice open an area of the main harness wrap under the seat or inside the side cover at an accessible point. Cut an orange/white main harness power lead. | |
3. | Pull only the orange/white wire out of the longer piece of conduit on the garage door opener wire harness. Cut the excess length from the orange/white wire to within easy reach of the cut orange/white wires on the main vehicle harness. | |
4. | See Figure 22. The "two into one" splice configuration. Get a red sealed splice connector (see Figure 34 , Item 4) from the kit. Splice the garage door opener wire harness power lead to the main harness orange/white wires per the service manual appendix. | |
5. | Proceed to the White Lead Connections section for the specific model. |
1. | Locate the electrical side cover on the left side near the battery, While firmly grasping both sides, pull outward to remove. | |
2. | Remove the electrical panel from the vehicle per service manual instructions. | |
3. | See Figure 34. Get the orange/white fuse block adapter wire (12) from the kit. Note the terminal on each end ( Figure 34 ). Only the terminal with the spring tabs fits into this fuse block. Carefully cut the unused terminal from the wire and discard it. | |
4. | See Figure 25. Locate the fuse cavity indicated as "OPEN" on the fuse block cover in the right fuse block. Insert the terminal on the orange/white adapter wire until it stops. Refer to a nearby factory installed terminal for comparison to verify proper orientation and depth. | |
5. | Pull only the orange/white wire out of the longer piece of conduit on the garage door opener wire harness. Cut the excess length from the orange/white wire to within easy reach of the adapter wire. | |
6. | See Figure 24. The "one into one" splice configuration. Get a blue sealed splice connector (see Figure 34 , Item 5) from the kit. Splice the garage door opener wire harness power lead to the adapter wire per the service manual appendix. | |
7. | See Figure 34. Install the 2A fuse (11) from the kit into the "OPEN" fuse cavity to complete the circuit. | |
8. | Install the electrical panel per the instructions in the service manual. Install the electrical panel cover by aligning the pins with the rubber bushings in the electrical panel. Push firmly into place. | |
9. | Proceed to the White Lead Connections section for the specific model. |
1 | CUT this terminal from wire |
2 | LEAVE this terminal on wire |
3 | Spring tabs (2) |
1. | See Figure 3. Carefully slice open an area of the tail lamp harness (1) wrap at an accessible point under the seat. Cut the orange/white wire. | |
2. | Pull only the orange/white wire out of the longer piece of conduit on the garage door opener wire harness. Cut the excess length from the orange/white wire to within easy reach of the cut orange/white wires under the seat. | |
3. | See Figure 3. The "two into one" splice configuration. Get a red sealed splice connector (see Figure 34 , Item 4) from the kit. Splice the garage door opener wire harness power lead to the cut orange/white wires per the service manual appendix. | |
4. | Proceed to the White Lead Connections section for the specific model. |
1. | Remove the fuse block cover. Remove the two hex head screws fastening the fuse block bracket. Pull the bracket and fuse block assembly away from the vehicle frame. | |
2. | Press the tab retaining the left fuse block. Slide the block out of the mounting slots. | |
3. | See Figure 34. Get the orange/white fuse block adapter wire (12) from the kit. Note the terminal on each end (see Figure 24 ). Only the terminal with the spring tabs fits into this fuse block. Carefully cut the unused terminal from the wire and discard. | |
4. | See Figure 26. Locate the fuse cavity indicated as "P&A IGN" on the fuse block cover in the right fuse block. Insert the terminal on the orange/white adapter wire until it stops. Refer to a nearby factory installed terminal for comparison to verify proper orientation and depth. | |
5. | Pull only the orange/white wire out of the longer piece of conduit on the garage door opener wire harness. Cut the excess length from the orange/white wire to within easy reach of the adapter wire. | |
6. | See Figure 22. The "one into one" splice configuration. Get a blue sealed splice connector (see Figure 34 , Item 5) from the kit. Splice the garage door opener wire harness power lead to the adapter wire per the service manual appendix. | |
7. | See Figure 34. Install the 2A fuse (11) from the kit into the "P&A IGN" fuse cavity to complete the circuit. | |
8. | Slide the fuse block into the mounting slots in the fuse block bracket until it clicks firmly into place. Install the bracket and fuse block assembly into position. Fasten with the two hex head screws removed earlier. Tighten securely. | |
9. | Proceed to the White Lead Connections section for the specific model. |
1. | See Figure 27. Carefully slice open an area of the main harness wrap inside the electrical side cover or under the seat at an accessible point. Cut an orange/white main harness power lead. |
Figure 27. Power Connections (Sportster Models) | ||||
2. | Pull only the orange/white wire out of the longer piece of conduit on the garage door opener wire harness. Cut the excess length from the orange/white wire to within easy reach of the cut orange/white wires inside the side cover or under the seat. | |||||
3. | See Figure 22 , the "two into one" splice configuration. Get a red sealed splice connector (see Figure 34 , Item 4) from the kit. Splice the garage door opener wire harness power lead to the main harness orange/white wires per the service manual appendix. | |||||
4. | Proceed to the White Lead Connections section for the specific model. |
1. | See Figure 28 or Figure 29. Cut the orange/white main vehicle harness wire near the unused position lamp connector [29A] (1). | |
2. | Pull only the orange/white wire out of the longer piece of conduit on the garage door opener wire harness. Cut the excess length from the orange/white wire to within easy reach of the cut orange/white wires at connector [29A]. | |
3. | See Figure 22. The "two into one" splice configuration. Get a red sealed splice connector (see Figure 34 , Item 4) from the kit. Splice the garage door opener wire harness power lead to the main harness orange/white wires per the service manual appendix. | |
4. | Proceed to the White Lead Connections section for the specific model |
1 | Connector [29A] with orange/white wire |
2 | White headlamp wire |
1 | Connector [29A] with orange/white wire |
2 | Headlamp harness |
1. | See Figure 30. Cut the orange/white main vehicle harness wire near the headlamp pin connector [38A] (1). | |
2. | Pull only the orange/white wire out of the longer piece of conduit on the garage door opener wire harness. Cut the excess length from the orange/white wire to within easy reach of the cut orange/white wires at connector [38A]. | |
3. | See Figure 22. The "two into one" splice configuration. Get a red sealed splice connector (see Figure 34 , Item 4) from the kit. Splice the garage door opener wire harness power lead to the main harness orange/white wires per the service manual appendix. | |
4. | Proceed to the White Lead Connections section for the specific model. |
1 | Headlamp connector [38] |
1. | See Figure 31. Use cable straps from the kit to fasten the remaining transmitter wire (white) and conduit to the vehicle wires leading to the headlamp. Lift the fuel tank. Feed the wires under the tank toward the headlamp. | Figure 31. Transmitter Wire Routing to Headlamp (Dyna) |
2. | Route the wires into the headlamp housing through the grommet on the lower rear of the housing. NOTE To route the transmitter wires through the grommet, push a hooked piece of wire through the grommet from the inside of the headlamp housing. Apply a light coat of liquid soap, window cleaner or all-purpose lubricant to pull the wires back through the grommet with the hooked wire. In some applications, the transmitter wires do not fit through the headlight housing grommet. In that case, splice the wires outside the headlamp housing. | |
3. | Cut the white wire in the headlamp housing several inches from the headlamp connector. Cut excess length from the white transmitter wire if necessary. Cut to allow enough wire to strip and splice the wires easily. | |
4. | See Figure 22. The "one into one" splice configuration. Get a blue sealed splice connector (see Figure 34 , Item 5) from the kit. Splice the white transmitter wire to the white headlamp wires. | |
5. | Proceed to the Receiver and Transmitter Programming section to program the garage door opener controls. |
1. | NOTE For 2018-later Softail models Route the white wire up the backbone of the frame, entering near the front of the seat and exiting through the grommet on the left side of the frame near the steer head. | |
2. | NOTE For 2011-later Softail models, the headlamp circuit wire in the vehicle harness is blue with a white tracer, rather than solid white as described in the following steps. | |
3. | Slide the woven wire conduit (9) from the kit over the white transmitter wires. | |
4. | See Figure 22. The "one into one" splice configuration. Get a blue sealed splice connector (see Figure 34 , Item 5) from the kit. Splice the white transmitter wire to the white headlamp wires. | |
5. | Slide the woven wire conduit over the white wire connection after splicing. | |
6. | Proceed to the Receiver and Transmitter Programming section to program the garage door opener controls. |
1. | Route the remaining transmitter wire (white) and conduit through the top of the frame under the fuel tank, and up to the headlamp. Use cable straps from the kit to fasten the wire to the harness. | |||||
2. | Route the wires into the headlamp housing through the grommet on the lower rear of the housing. NOTE To route the transmitter wires through the grommet, push a hooked piece of wire through the grommet from the inside of the headlamp housing. Apply a light coat of liquid soap, window cleaner or all-purpose lubricant to pull the wires back through the grommet with the hooked wire. In some applications, the transmitter wires do not fit through the headlight housing grommet. In that case, splice the wires outside the headlamp housing. See Figure 32. |
Figure 32. White Wire Optional External Splice Location (Sportster Models) | ||||
3. | Cut the white wire in the headlamp housing several inches from the headlamp connector. Cut excess length from the white transmitter wire if necessary. Cut to allow enough wire to strip and splice the wires easily. | |||||
4. | See Figure 22. The "one into one" splice configuration. Get a blue sealed splice connector (see Figure 34 , Item 5) from the kit. Splice the white transmitter wire to the white headlamp wires. | |||||
5. | Proceed to the Receiver and Transmitter Programming section to program the garage door opener controls. |
1. | Locate the headlamp connector ([38B] or [38HB]) containing the Blue/White wire. Strip back enough of the conduit to cut the Blue/White wire of the vehicle harness headlamp circuit at an accessible point several inches from the headlamp connector. Cut excess length from the white transmitter wire if necessary. Trim back the transmitter wire harness casing to assist splicing. Cut to allow enough wire to strip and splice the wires easily. | |
2. | See Figure 34. Slide the woven wire conduit (9) from the kit over the white transmitter wire. | |
3. | See Figure 22. The "one into one" splice configuration. Get a blue sealed splice connector (see Figure 34 , Item 5) from the kit. Splice the white transmitter wire to the blue/white headlamp wires. | |
4. | Slide the woven wire conduit over the white and white/blue wire connections after splicing. | |
5. | Proceed to the Receiver and Transmitter Programming section to program the garage door opener controls. |
1. | Cut the white wire in the main vehicle harness headlamp circuit at an accessible point several inches from the headlamp connector. Cut excess length from the white transmitter wire if necessary. Trim back the transmitter wire harness casing to assist splicing. Cut to allow enough wire to strip and splice the wires easily. | |
2. | See Figure 34. Slide the woven wire conduit (9) from the kit over the white transmitter wires. | |
3. | See Figure 22. The "one into one" splice configuration. Get a blue sealed splice connector (see Figure 34 , Item 5) from the kit. Splice the white transmitter wire to the white headlamp wires. | |
4. | Slide the woven wire conduit over the white wire connections after splicing. | |
5. | Install the front left louvered cover onto the motorcycle. | |
6. | Install air box cover if previously removed. | |
7. | Proceed to the Receiver and Transmitter Programming section to program the garage door opener controls. |
1. | Models with main fuse: Refer to the service manual and follow the instructions to install the main fuse. | |||||
2. | Models with main circuit breaker: Refer to the service manual and follow the instructions to attach the negative battery cable. Apply a light coat of petroleum jelly or corrosion retardant material to battery terminals. | |||||
3. | Check that a red LED is illuminated on the front of the Harley-Davidson garage door opener receiver (in the garage), indicating power to the receiver. | |||||
4. | See Figure 33. Press and hold the SET button (1) on the Harley-Davidson garage door opener receiver. The LED (2) on the receiver blinks continuously while the SET button is pressed. |
Figure 33. Garage Door Opener Receiver, Front View | ||||
5. | NOTE When the receiver acquires a signal from the transmitter, the LED on the (transmitter?)(receiver?) turns off. a. With headlamp on LO beam, switch to HI. Switch to LO. b. With headlamp on HI beam, switch to LO. Switch to HI. | |||||
6. | Release the SET button on the receiver. | |||||
7. | Be sure that all lights and switches operate properly before operating motorcycle. | |||||
8. | NOTE Clear all obstructions between the transmitter and receiver before testing the operation of the garage door opener. When the transmitter is activated by toggling the headlamp switch, the red LED on the transmitter illuminates for one second to indicate that the transmitter is functioning correctly. | |||||
9. | Turn ignition switch OFF. | |||||
10. | See service manual. Install seat. After installing seat, pull up on seat to verify that it is secure. | |||||
11. | Install any parts removed for transmitter installation. |
1. | Unplug the receiver from the 110 Volt power outlet. | |
2. | Wait ten seconds. | |
3. | Press and hold the program button on the receiver. While holding the button down, plug the receiver into the power outlet. The red LED flashes rapidly. | |
4. | Release the program button. The receiver is now reset, and all memory is erased. | |
5. | Program the receiver again. See the Receiver and Transmitter Programming section earlier in these instructions. |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Transmitter assembly | Not sold separately |
2a | Hardware kit (includes items 3-13) | 91650-01A |
3 | Foam pad, adhesive backed both sides. 2.54 x 3.81 cm (1.0 x 1.5 in) | Not sold separately |
4 | Sealed splice connector, #18-20 AWG (red) (2) | 70585-93 |
5 | Sealed splice connector, #14-16 AWG (blue) (2) | 70586-93 |
6 | Ring Terminal, #18-22 AWG, for 5/16 in diameter stud | 9859 |
7 | Ring Terminal, #18-22 AWG, for 1/4 in diameter stud | 9858 |
8 | Cable strap, black. 20 cm (8 in) long (8) | 10006 |
9 | Wire conduit, woven polyester, 76 mm (3 in) long | 70599-02 |
10 | Wire conduit, #8 x 0.84 m (33 in) long (for 2004-later V-Rod/ 2014-later Touring models) | Not sold separately |
11 | Fuse, blade type, 2 Amp | 54305-98 |
12 | Fuse block adapter wire, orange/white | 70329-04 |
13 | Wire, insulated, black, #20 AWG, 0.86 m (34 in) long | Not sold separately |
14 | Receiver assembly | 91560-01 |
15 | Receiver cable assembly | Not sold separately |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Transmitter assembly | Not sold separately |
2b | Hardware kit (includes items 3-9) | 91650-01 |
3 | Foam pad, adhesive backed both sides. 2.54 x 3.81 cm (1.0 x 1.5 in) | Not sold separately |
4 | Sealed splice connector, #18-20 AWG (red) (2) | 70585-93 |
5 | Sealed splice connector, #14-16 AWG (blue) (2) | 70586-93 |
6 | Ring Terminal, #18-22 AWG, for 5/16 in diameter stud | 9859 |
7 | Ring Terminal, #18-22 AWG, for 1/4 in diameter stud | 9858 |
8 | Cable strap, black. 20 cm (8 in) long (8) | 10006 |
9 | Wire conduit, woven polyester, 76 mm (3 in) long | 70599-02 |
Item | Description (Quantity) | Part Number |
---|---|---|
14 | Receiver assembly | 91560-01 |
15 | Receiver cable assembly | Not sold separately |