1. | Remove main fuse. See service manual. | |
2. | Remove air cleaner cover. See service manual. |
1. | Remove air cleaner backplate. Retain screws for later use. See service manual. | |
2. | See Figure 1. Remove screws (1). Discard induction module support bracket (2). | |
3. | See Figure 2. Secure throttle control wire to throttle body with supplied cable tie (1). |
1 | Screw (2) |
2 | Bracket |
1 | Cable strap |
4. | See Figure 3. Install throttle body cover (7) to backplate (9) with self-tapping screws (6). | |
5. | Remove backing from adhesive side of induction module backplate gasket (8). Install gasket to backplate (9). | |
6. | Install O-rings (4) in counterbore around breather screw holes on induction module side of backplate. | |
7. | Align holes in induction module with holes in backplate. | |
8. | Apply threadlock to backplate mounting screws (12).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) | |
9. | Insert screws through backplate and into induction module until screw threads are engaged. DO NOT tighten. | |
10. | Apply threadlock to breather screws (10) and mating threads in cylinder head. | |
11. | Install breather screws. Alternate tightening. Torque: 29.8–32.5 N·m (22–24 ft-lbs) | |
12. | Tighten backplate mounting screws. Torque: 6.2–6.8 N·m (55–60 in-lbs) | |
13. | Install breather tubes (3, 11) to breather screw nipples (apply oil to screw mating tip) and align in back plate slots and ribs on backplate. | |
14. | If removing the Original Equipment (OE) intake you must apply the provided Warning Label in a clearly visible area. We suggest attaching the sticker to the following: a. Touring/Trike: Right side battery cover or inner primary. b. Softail: Right side steer head casting. |
15. | Apply threadlock to element screws (1). | |
16. | Position air filter element (2) on backplate (9). | |
17. | Install screws. Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) | |
18. | Apply threadlock to OE cover screws. | |
19. | Place OE air cleaner cover in position. | |
20. | Install screws. Tighten. Torque: 5.4–8.1 N·m (48–72 in-lbs) | |
21. | Install main fuse. See service manual. |
1. | Inspect air filter element every: Distance: 8,000 km (5,000 mi) a. Inspect more often under dusty conditions. | |
2. | NOTE * The use of cleaning, drying or oiling methods or products other than those shown, damages the filter and can void manufacturer's warranty. * K&N® Air Filter Cleaner is available from a Harley-Davidson dealer, either alone [0.95L (1 qt) sprayer bottle, Part No. 99883-88T] or as a 0.35L (12 fl oz) sprayer bottle as part of the Filter Care Service Kit (Part No. 99850-92T). * K&N Air Filter Oil is also available from a Harley-Davidson dealer, either alone [347 g (12.25 oz) aerosol can, Part No. 99882-88T] or as a 184 g (6.5 oz) aerosol can as part of the Filter Care Service Kit. * DO NOT OVER-OIL THE AIR FILTER. Over-oiling can interfere with the proper performance of the engine and/or certain engine components. If oil is still draining or dripping from the filter media 20 minutes after oiling, clean and oil the filter element again. a. Tap element to dislodge any loose dirt. Gently brush with a soft bristle brush. b. Spray air filter cleaner liberally onto cotton filter media and let soak for ten minutes, OR roll or soak cotton filter media in a shallow pan of air filter cleaner. Remove immediately, and let soak for ten minutes. c. Rinse off filter media (flowing from clean side to dirty side), with low-pressure tap water. d. After rinsing, shake off all excess water, and let filter media air dry. DO NOT use compressed air or a heat gun to speed drying. e. After filter media is completely dry, EITHER carefully use a squeeze bottle to deposit air filter oil along each pleat, once only, OR spray oil along each pleat, once only, holding the spray nozzle away from the media approximately: Distance: 76 mm (3 in) f. Let oil absorb into filter media for 20 minutes before proceeding. After 20 minutes, inspect filter media. Carefully apply oil to any remaining visible white spots on filter media. Allow oil to absorb. |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Screw, button head (3) | 926 |
2 | Filter element | 29400358 |
3 | Rear breather hose | 29400361 |
4 | O-ring (2) | 11292 |
5 | Cable strap | 12500015 |
6 | Screw, self tapping (4) | 68042-99 |
7 | Throttle body cover | 61300844 |
8 | Gasket | 29000149 |
9 | Backplate | Not Sold Separately |
10 | Breather screw (2) | 29465-99 |
11 | Front breather hose | 29400360 |
12 | Screw, button head (3) | 869 |