Kits | Suggested Tools | Skill Level(1) |
---|---|---|
54000193 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 2 | Clamp bracket | Not sold separately | Included in Shock Bracket service kit (Part No. 54000296) | |
2 | 4 | Screw, short head | 3832M | ||
3 | 2 | Mounting bracket | Not sold separately | Included in Shock Bracket service kit (Part No. 54000296) | |
4 | 4 | Screw, long | 10200850 | ||
5 | 4 | Spacer, long | 54000298 | ||
6 | 4 | Spacer, short | 54000297 | ||
7 | 2 | Screw, flat head | 10201180 | ||
8 | 2 | Shock with reservoir | 54000194 | ||
9 | 4 | Washer (4) | 6590HW |
1. | Set vehicle upright. See service manual. a. Secure with tie-downs. | |
2. | Raise rear of vehicle. See service manual. | |
3. | Remove saddlebags. See service manual. |
1. | Remove OE rear shocks absorbers. See service manual. a. Save screws and washers for later use. | |
2. | Figure 2 Remove OE screws (2) from fender strut (1). |
1 | Fender strut |
2 | OE Screw (2) |
1. | Figure 3 Install appropriate spacers (3) into mounting bracket (4). Tighten. Torque: 11–11 N·m (8–8 ft-lbs) Mounting bracket spacer NOTE Figure 4 For spacer selection, reference the accessory that is used on the vehicle. a. Short Spacer: Use with Tour Pak (1) or saddlebag support insert (2). Other accessory inserts can be used like the 4-Point Docking Hardware Kit. b. Long Spacer: Use with fender strut insert (3). c. Apply thread locker to mounting spacers (3).LOCTITE 262 HIGH STRENGTH THREADLOCKER AND SEALANT (RED) (94759-99) | |
2. | Figure 3 Apply thread locker to screw (5).LOCTITE 262 HIGH STRENGTH THREADLOCKER AND SEALANT (RED) (94759-99) | |
3. | Install mounting bracket (4). a. Install screws (5). Tighten. Torque: 27 N·m (20 ft-lbs) | |
4. | Install screw (2). Do not tighten completely. | |
5. | Figure 5 Install shock assembly. NOTE Reuse original OE mounting hardware. See service manual or reference parts catalog for model year of vehicle. a. Install OE mounting hardware (4). b. Install screw (4) to shock assembly (5). c. Install inner washer (3). d. Install screw (4) to frame. Do not tighten completely. e. Repeat procedure for other screw. f. Tighten screws (4). See service manual. | |
6. | Install reservoir (1) in clamp bracket. a. Adjust as needed for proper hose (2) routing. | |
7. | Figure 3 Install clamp bracket (1) to mounting bracket (4). a. Install screws (6). Tighten. Torque: 7 N·m (62 in-lbs) | |
8. | Figure 6 Tighten screw (2). Torque: 3 N·m (27 in-lbs) | |
9. | Figure 7 Secure hose with cable straps. |
1 | Clamp bracket |
2 | Screw, flat head |
3 | Spacer |
4 | Mounting bracket |
5 | Screw, short |
6 | Screw, long |
1 | Tour-Pak support |
2 | Saddlebag support insert |
3 | Fender strut insert |
4 | Fender strut |
1 | Reservoir |
2 | Hose |
3 | Washer (2) |
4 | OE Mounting hardware (2) |
5 | Shock assembly (with reservoir) |
1 | Reservoir |
2 | Screw, flat head |
1. | Reference Ohlins owner's manual for: Setting up, adjustments, spring preload, compression damping, rebound damping adjust length and general setup. | |
2. | Install saddlebags. See service manual. |
Rear Shocks | Compression1 | Rebound1 |
---|---|---|
Without Tourpak | ||
Solo rider | 15 | 13 |
Solo rider with luggage | 13 | 11 |
Solo rider with passenger | 8 | 5 |
Solo rider with luggage and passenger | 7 | 4 |
With Tourpak | ||
Solo rider | 13 | 10 |
Solo rider with luggage | 8 | 5 |
Solo rider with passenger | 6 | 3 |
Solo rider with luggage and passenger | 5 | 2 |
1 Damping adjuster settings are done by tightening adjuster clockwise until it stops and then turning the adjuster counter clockwise to the first click (this is position 0), then count clicks while turing adjuster counter-clockwise to the desired setting. |
Suspension Preload Table | ||||||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Without Tourpak - Additional Weight of Passenger, Cargo and Accessories | ||||||||||||||||||||||||
LB | 0 | 10 | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 130 | 140 | 150 | 160 | 170 | 180 | 190 | 200 | 210 | ||
KG | 0 | 5 | 9 | 14 | 18 | 23 | 27 | 32 | 36 | 41 | 45 | 50 | 54 | 59 | 64 | 68 | 73 | 77 | 82 | 87 | 92 | 97 | ||
With Tourpak - Additional Weight of Passenger, Cargo and Accessories | ||||||||||||||||||||||||
LB | 0 | 10 | 20 | 30 | 40 | 50 | 60 | 70 | 80 | 90 | 100 | 110 | 120 | 130 | 140 | 150 | 160 | |||||||
KG | 0 | 5 | 9 | 14 | 18 | 23 | 27 | 32 | 36 | 41 | 45 | 50 | 54 | 59 | 64 | 68 | 73 | |||||||
RIDER WEIGHT | Measurement Reading Top of Spring Preload Adjuster (2) to Bottom of Shock Upper Body (1) Measurement Reading (3) in Millimeters (mm) | |||||||||||||||||||||||
LB | KG | |||||||||||||||||||||||
150 | 68 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | |
160 | 73 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | |
170 | 77 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | |
180 | 82 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | |
190 | 86 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | |
200 | 91 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | |
210 | 95 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | 31 | |
220 | 100 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | 31 | 32 | |
230 | 104 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | 31 | 32 | Max | |
240 | 109 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | 31 | 32 | Max | |
250 | 113 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | 31 | 32 | Max | ||
260 | 118 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | 31 | 32 | Max | |||
270 | 122 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | 31 | 32 | Max |
1 | Shock upper body |
2 | Spring preload adjuster |
3 | Measurement reading (millimeters) |