Kits | Suggested Tools | Skill Level(1) |
---|---|---|
53000800 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 8 | Flange button head screw, M6 x 1.0 x 16 | 10200924 | ||
2 | 4 | Washer, flat, M6 | 53000800_17 | Part of service kit (Part No. 53000902) | |
3 | 8 | Washer, plastic | 53000800_12 | Part of service kit (Part No. 53000902) | |
4 | 8 | Plastic slide | 53000800_09 | Part of service kit (Part No. 53000902) | |
5 | 4 | Washer, custom, M10 | 53000800_27 | Part of service kit (Part No. 53000902) | |
6 | 1 | Top plate | 53000850 | ||
7 | 1 | Bumper | 53000918 | Not serviced individually | |
8 | 2 | Hex flange screw, M8 x 60 | 10201265 | ||
9 | 2 | Spacer | 12400219 | ||
10 | 2 | Hex flange screw, M8 x 30 | 10201294 | ||
11 | 1 | Flange button head screw, M6 x 1.0 x 10 | 10201050 | ||
12 | 1 | Mounting bracket | 53000844 | Not serviced individually |
1. | See Figure 2. Remove seat pillion (1) and seat (2). See service manual. |
1 | Pillion seat |
2 | Front Seat |
1. | See Figure 3. Remove handhold base screws (3). | |
2. | See Figure 4. Remove and discard cable straps (2). | |
3. | See Figure 4. Remove tail light (3). a. Disconnect tail light connector (5) b. See Figure 3. Remove screws (1). | |
4. | See Figure 4. Remove seat latch (6). a. See Figure 3. Remove seat latch screws (2). | |
5. | See Figure 4. Remove handhold (1) from handhold base (7). a. Remove handhold screw (4). | |
6. | See Figure 5. Drill clearance holes (1). a. Drill four pilot holes. Diameter: 3 mm (0.125 in) b. Drill four holes. Diameter: 20 mm (0.787 in) |
1 | Tail light screw (3) |
2 | Seat latch screw (2) |
3 | Handhold base screw (4) |
4 | Handhold |
5 | Handhold base |
1 | Handhold |
2 | Cable strap (4) |
3 | Tail light |
4 | Handhold screw (5) |
5 | Tail light connector |
6 | Seat latch |
7 | Handhold base |
1 | 20mm hole (4) |
1. | See Figure 4. Install seat latch (6). a. See Figure 6. Install seat latch screws (3). Tighten. Torque: 8–10 N·m (5.9–7.4 ft-lbs) Seat latch screws | |
2. | See Figure 4. Install tail light (3). a. See Figure 6. Install tail light screws (2). Tighten. Torque: 7–9 N·m (5.2–6.6 ft-lbs) Tail light screws b. Connect tail light connector (5) | |
3. | See Figure 4. Route seat latch cable and tail light harness. Secure with new cable straps (2). | |
4. | See Figure 6. Install handhold base (1). a. Install handhold base screws (4). Tighten. Torque: 28.5–32.5 N·m (21.0–24.0 ft-lbs) Handhold base screws | |
5. | See Figure 8. Install bumper (2) and screw (1) to mounting bracket (3). a. Tighten screw (1). Torque: 9–11.5 N·m (6.6–8.5 ft-lbs) Bumper screw | |
6. | See Figure 7. Install spacers (2) into handhold base (1). | |
7. | See Figure 8. Install mounting bracket (3). a. Loosely install screws (4, 5). b. See Figure 9. Install handhold base to mounting bracket screws (5). Tighten. Torque: 9–11.5 N·m (6.6–8.5 ft-lbs) Handhold base to mounting bracket screws c. See Figure 8. Tighten screws (4, 5). Torque: 32.5 N·m (24.0 ft-lbs) Mounting bracket screws | |
8. | See Figure 10. Install handhold (2). a. Loosely install screws (1) on both sides. b. See Figure 9. Install handhold base to handhold screws (4). c. Tighten all screws. Torque: 7–8 N·m (5.2–5.9 ft-lbs) Handhold screws | |
9. | NOTE Follow the torque specification for the top plate installation. The top case will have some side-to-side movement by design. Failure to follow instructions could result in damage to components. a. Install custom washers (6), plastic washers (5) and plastic slides (4) onto mounting bracket (7). b. Install top plate (8). c. Install plastic slides (4), plastic washers (3), flat washers (2) and screws (1). d. Tighten screws (1). Torque: 9.5 N·m (7.0 ft-lbs) Top plate screws |
1 | Handhold base |
2 | Tail light screw (3) |
3 | Seat latch screw (2) |
4 | Handhold base screw (4) |
1 | Handhold base |
2 | Spacer (2) |
1 | Screw |
2 | Bumper |
3 | Mounting bracket |
4 | M8 x 60 Screw (2) |
5 | M8 x 30 Screw (2) |
6 | Handhold base |
1 | Mounting bracket |
2 | Bumper |
3 | Screw |
4 | Handhold base to handhold screw (2) |
5 | Handhold base to mounting bracket screw (2) |
1 | Screw (2) |
2 | Handhold |
3 | Handhold base |
1 | Screw (4) |
2 | Flat washer (4) |
3 | Plastic washer (4) |
4 | Plastic slide (8) |
5 | Plastic washer (4) |
6 | Custom washer (4) |
7 | Mounting bracket |
8 | Top plate |
1. | See Figure 2. Install seat (2) and seat pillion (1). After installing seat, pull up on seat to verify that it is secure. See service manual. |