Harley-Davidson Audio Powered by Rockford Fosgate® | ||
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Kits | Suggested Tools | Skill Level |
76000974, 76001045 | Safety Glasses, Torque Wrench, Power Drill, Drill Bit Set (specifically 13/64 or 0.203-in.), Masking Tape, Deburring Tool, Isopropyl Alcohol, Clean Shop Rags, 2 1/2-in. Hole Saw |
Item | Qty | Description | Part No. | Notes | |
---|---|---|---|---|---|
1 | 1 | Connector, 2-way | 69200271 | ||
2 | 2 | Pin seal | 72473-07 | ||
3 | 1 | Saddlebag harness, external | Not sold separately | ||
4 | 6 | Screw, Pan Head TORX™, T15 | 10200065 | ||
5 | 1 | Amplifier cover | 76000994 | ||
6 | 2 | Screw, socket head, 1/4-20 | 10201064 | ||
7 | 1 | Amplifier mount bracket, left saddlebag | 76001004 | ||
8 | 2 | Grommet, amplifier mount bracket | 12100052 | ||
9 | 2 | Stud pin, 1/4-20 | 12600305 | ||
10 | 1 | Saddlebag harness, internal | Not sold separately | ||
11 | 1 | Wire harness cover | 76000995 | ||
12 | 1 | Drill template | 76001009 | ||
13 | 1 | Label, saddlebag capacity | 14002201 | ||
14 | 1 | Harness, Bluetooth® Dongle | 69202641 | 2017 and later Touring models | |
69202657 | 2014-2016 Touring models | ||||
15 | 1 | Dual lock | 76434-06 | ||
16 | 8 | Retainer, wire | 69200342 | ||
17 | 10 | Cable strap | 10006 | ||
18 | 1 | Fuse, 40 Amp | 72371-95 |
1. | Remove saddlebags. | |
2. | Remove side covers. | |
3. | Remove main fuse. | |
4. | Remove seat. | |
5. | Remove fuel tank. | |
6. | Remove left side caddy. | |
7. | Remove top caddy. | |
8. | Remove lower backbone caddy. | |
9. | Fork Mounted Fairing: a. Remove windshield. b. Remove outer fairing. c. Remove dash panel. | |
10. | Frame Mounted Fairing: a. Remove speaker grille. b. Remove outer fairing. |
1. | Figure 2 Position drill template (1) on left saddlebag (2). a. Use tape to secure template. | |
2. | NOTE Do not modify right saddlebag. a. Center punch drill locations on template. b. Internal harness holes: Use 2 1/2-in hole saw. c. Screw holes: Use 5.15 mm (13/64-in.) drill bit. d. Figure 3 Trim material to round edge (3). e. Deburr holes by lightly sanding the surface. f. Clean all surfaces of the body work with 50-70% isopropyl alcohol and 30-50% distilled water. Allow to dry completely. | |
3. | Figure 1 Install saddlebag capacity label (13). a. Apply over current label. | |
4. | Figure 5 Install grommet (3) into amplifier mount bracket (4). | |
5. | Install stud pin (2) into amplifier (1). Tighten. Torque: 9–12 N·m (80–106 in-lbs) Amplifier stud pin | |
6. | Figure 7 Connect internal harness connector (4) to amplifier (2). | |
7. | Install amplifier (2) into amplifier mount bracket (3). | |
8. | Figure 9 Install amplifier cover (2). | |
9. | Install screws (1). Tighten. Torque: 9–12 N·m (80–106 in-lbs) Amplifier cover screw | |
10. | Figure 7 Install wire harness cover (6). | |
11. | Figure 3 Install internal harness (2). | |
12. | NOTE If the internal harness does not align with holes in the saddlebag, increase hole size using 6.35 mm (1/4-in.) drill bit. Deburr and clean saddlebag. Torque: 1.1–1.5 N·m (10–13 in-lbs) Internal wire harness screws | |
13. | Figure 8 Install amplifier mount bracket assembly. a. Figure 4 Test fit mount bracket assembly. Bracket must be straight, centered, and as close to the bottom of the saddlebag as possible. b. Figure 6 Use slits in the mounting bracket (1) to bend and conform to the saddlebag contour (2) without rocking. This will ensure better contact and adhesion with the tape. Do not peel tape at this time. c. Figure 4 Test fit for final location ensuring bracket is straight, centered, and as close to the bottom of the saddlebag as possible. d. Use marker, masking tape or pencil to mark mounting location. NOTE Figure 7 Make sure wire harness bundle routes into the area the under amplifier without binding or kinking. The bundle should not pull the wire harness cover (6) away from the internal harness (5). e. Peel tape from mount bracket assembly. NOTE Once the bracket is taped into place it will be very difficult to remove without damaging the bracket. f. Install mount bracket assembly to the marked location. g. Stand saddlebag up on end and allow tape to cure for at least 24 hours. |
1 | Drill template |
2 | Left saddlebag |
1 | Screw (6) |
2 | Internal harness |
3 | Material trimmed to round edge |
1 | Bad - Crooked |
2 | Bad - Offset and not set to bottom |
3 | Good - Centered and set to bottom |
1 | Amplifier |
2 | Stud pin (2) |
3 | Grommet (2) |
4 | Amplifier mount bracket |
1 | Amplifier mount bracket |
2 | Saddlebag contour |
1 | External harness |
2 | Amplifier |
3 | Amplifier mount bracket |
4 | Internal harness connector |
5 | Saddlebag internal harness |
6 | Wire harness cover |
1 | Saddlebag internal harness |
2 | Amplifier cover |
3 | Left saddlebag |
4 | Amplifier mount bracket |
5 | Amplifier |
6 | Internal harness connector |
7 | Wire harness cover |
1 | Screw (2) |
2 | Amplifier cover |
3 | Amplifier |
4 | Amplifier mount bracket |
1. | Figure 10 Route external saddlebag harness along frame. Using cable straps loosely install harness to anchor points (1). Do not tighten cable straps. | |
2. | Mount saddlebag to check harness length. Leave enough length to easily connect to saddlebag. | |
3. | Figure 11 Route harness branch [350A] (6) into battery box area. | |
4. | NOTE Figure 12 If a secondary amplifier is NOT installed, insert seal pins (9) into cap (8) and connect to connector [350A] (7). If a secondary amplifier will be installed, connect [350A] (7) to secondary amplifier connector. | |
5. | Figure 11 Route items 1-5 in front of battery and toward the right side cover. | |
6. | Connect negative battery wire (2). | |
7. | Connect positive battery wire (1). | |
8. | Secure amplifier fuse holder (3) with cable strap. | |
9. | Locate data link connector [91A] in the left side caddy. See service manual. | |
10. | NOTE DO NOT remove the connector from the Body Control Module (BCM). Make sure the main fuse has been removed if there is a need to disconnect the BCM connector. | |
11. | Remove connector [91A] from caddy. | |
12. | Remove weather cap from the connector [91A]. | |
13. | Figure 12 Connect gray socket housing on amplifier harness [91B] (12) to vehicle connector [91A]. | |
14. | Place [91A] (13) from external harness on top of [91B]. Secure with cable straps. | |
15. | Replace weather cap from vehicle [91A] to external harness [91A]. | |
16. | Install BCM with connector attached into left side caddy. | |
17. | Figure 12 Install fuse (4) into fuse holder (3). | |
18. | Secure rest of harness with cable straps as needed. | |
19. | NOTE If clearance issues occur between antenna bracket and upper saddlebag connector, loosen antenna bracket and reposition bracket on fender support to gain more clearance. Make sure wire harness is sufficiently secure to avoid contact with moving components. | |
20. | Install saddlebag to vehicle. |
1 | Anchor point |
2 | External to Internal wire harness connectors |
1 | Battery wire (+) |
2 | Battery wire (-) |
3 | [43] Amplifier fuse holder |
4 | 40 Amp fuse |
5 | Amplifier connectors |
6 | [350A] Jumper |
7 | Cap |
8 | Seal pin |
1 | [351A] Audio out (channel 3,4) |
2 | [349B] Amplifier Input/Output/Enable |
3 | [43] Amplifier fuse holder |
4 | 40 Amp fuse |
5 | [005] Battery wire (-) |
6 | [021] Battery wire (+) |
7 | [350A] A2B Jumper |
8 | Cap |
9 | Seal pin (2) |
10 | [288B_2] Left saddlebag connector (8 pin) |
11 | [288B_1] Left saddlebag connector (16 pin) |
12 | [91B] Data link connector |
13 | [91A] Data link connector |
1. | Figure 10 Route external saddlebag harness along frame. Using cable straps loosely install harness to anchor points (1). Do not tighten cable straps. | |
2. | Mount saddlebag to check harness length. Leave enough length to easily connect to saddlebag. | |
3. | NOTE Figure 13 If a secondary amplifier is NOT installed, insert seal pins (10) into cap (11) and connect to connector 350A (9). If a secondary amplifier will be installed, connect to secondary amplifier connector. | |
4. | NOTE Also see Figure 13 to reference the 2017 and later external harness connectors. | |
5. | Connect negative battery wire (2). | |
6. | Connect positive battery wire (1). | |
7. | Secure amplifier fuse holder (3) with cable strap. | |
8. | Figure 12 Install fuse (4) into fuse holder (3). | |
9. | Secure rest of harness with cable straps as needed. | |
10. | NOTE If clearance issues occur between antenna bracket and upper saddlebag connector, loosen antenna bracket and reposition bracket on fender support to gain more clearance. Make sure wire harness is sufficiently secure to avoid contact with moving components. | |
11. | Install saddlebag to vehicle. |
1 | [319B] CAN Connector |
2 | [319A] CAN Connector |
3 | [351A] Audio out (channel 3,4) |
4 | [349B] Amplifier Input/Output/Enable |
5 | [43] Amplifier fuse holder |
6 | 40 Amp fuse |
7 | [005] Battery wire (-) |
8 | [021] Battery wire (+) |
9 | [350A] A2B Jumper |
10 | Seal pin (2) |
11 | Cap |
12 | [288B_2] Left saddlebag connector (8 pin) |
13 | [288B_1] Left saddlebag connector (16 pin) |
1. | Figure 14 Install and route bluetooth dongle harness under faring. | |
2. | Locate vehicle connectors: [22-1] and [299]. a. Disconnect connectors. | |
3. | Connect bluetooth dongle harness to vehicle at right hand control connector in caddy located under radio. a. Dongle harness [22-1A] to vehicle harness [22-1B]. b. Dongle harness [22-1B] to vehicle harness [22-1A]. c. Dongle harness [299A] to vehicle harness [299B] NOTE Use Part No. 69200921 extension harness as needed. d. Dongle harness [299B] to vehicle harness [299A] | |
4. | Connect bluetooth dongle (1) to bluetooth dongle harness. a. [353B] (2). b. Secure dongle (1) to fairing support structure with dual lock tape (8). | |
5. | NOTE Vehicle to Bluetooth component should only be paired once unless a new Bluetooth device is being added or because of system component failure. The Bluetooth dongle (1) can only be paired to one mobile device at a time. The dongle can be unpaired by either the audio app or pressing the pair switch (7) located on the harness. Mount the pair switch (7) where it cannot be accidentally actuated during vehicle operation. a. Inside fairing near steering head. |
1 | Bluetooth dongle |
2 | [353B] Bluetooth dongle connector |
3 | [299B] Accessory connector |
4 | [299A] Accessory connector |
5 | [22-1B] Right hand control connector |
6 | [22-1A] Right hand control connector |
7 | [PS] Pair switch |
8 | Dual lock tape |
1. | Figure 15 Install and route bluetooth dongle harness under faring. | |
2. | Locate vehicle connectors: [243] and [299]. a. Disconnect connectors. | |
3. | Connect bluetooth dongle harness to vehicle. a. Dongle harness [22-1A] to vehicle harness [243B]. b. Dongle harness [22-1B] to return loop cap [243A]. c. Dongle harness [299B] to vehicle harness [299A]. NOTE Use Part No. 69200921 extension harness as needed. | |
4. | Connect bluetooth dongle (8) to bluetooth dongle harness. a. [353B] (7). b. Secure dongle (8) to fairing support structure with dual lock tape (9). | |
5. | NOTE Vehicle to Bluetooth component should only be paired once unless a new Bluetooth device is being added or because of system component failure. The Bluetooth dongle (8) can only be paired to one mobile device at a time. The dongle can be unpaired by either the audio app or pressing the pair switch (3) located on the harness. Mount the pair switch (3) where it cannot be accidentally actuated during vehicle operation. a. Under right speaker grille. |
1 | [299B] Accessory connector |
2 | [299A] Accessory connector |
3 | [PS] Pair switch |
4 | [243] Return loop |
5 | [22-1B] Right hand control connector |
6 | [22-1A] Right hand control connector |
7 | [353B] Bluetooth dongle connector |
8 | Bluetooth dongle |
9 | Dual lock tape |
1. | Figure 16 Install and route bluetooth dongle harness. | |
2. | Locate vehicle connectors: [319] and [325]. a. Disconnect connectors from cap and terminating resistor. | |
3. | 2021 and Later FLHXSE / FLTRXSE Models Only: a. Connect dongle harness [319B] to vehicle [319A]. b. Connect dongle harness [319B] to terminating resistor cap. | |
4. | NOTE Use Part No. 69201706 extension harness as needed. a. Amplifier harness [319A] to vehicle [319B]. | |
5. | Connect bluetooth dongle harness to amplifier harness and vehicle. a. Dongle harness [319A] to amp harness [319B]. b. Dongle harness [319B] to terminating resistor cap [319A]. c. Dongle harness [325A] to vehicle [325B]. NOTE Use Part No. 69201706 extension harness as needed. | |
6. | Connect bluetooth dongle (1) to bluetooth dongle harness. a. [353B] (2). b. Secure dongle (1) to the back of right side cover with dual lock tape (7). | |
7. | NOTE Vehicle to bluetooth component should only paired once unless a new bluetooth device is being added or system component failure. The Bluetooth dongle (1) can only be paired to one mobile device at a time. The dongle can be unpaired by either the audio app or pressing the pair switch (3) located on the harness. Mount the pair switch (3) where it cannot be accidentally actuated during vehicle operation. a. Frame Mounted: Under right speaker grille. b. Fork Mounted: Under right side cover. |
1. | Separate purchase of Harley-Davidson Bluetooth Dongle, Bluetooth Dongle wire harness and dual lock tape. See Installation Requirements in GENERAL. | |
2. | See BLUETOOTH DONGLE HARNESS (2017 AND LATER) for installation procedure. |
1. | See fairing speaker installation kit for routing and connections associated with that kit. | |
2. | Channel 1: Left fairing speaker. | |
3. | Channel 2: Right fairing speaker. | |
4. | Connect fairing speaker wire harness to external harness [349B]. |
1. | See the appropriate speaker installation kit for routing and connections associated with that kit. | |
2. | Channel 3: Left speaker. | |
3. | Channel 4: Right speaker. | |
4. | NOTE Connection to [351A] is either made to the saddlebag, tour-pak or fairing lowers. |
Assignments | Channels | Fairing Speakers | Saddlebag Speakers | Tour-Pak Speakers | Fairing Lower Speakers |
---|---|---|---|---|---|
Primary Amplifier | 1 and 2 | X | |||
3 and 4 | X | X | X |
1. | Unresolved graphic link Accessing your audio system. | |
2. | Unresolved graphic link Main menu screen. a. Main menu icon (1). b. Reset or change security personal identification number (PIN) (2). c. Edit and rename your system (3). d. Customize main menu with your bike picture (4). | |
3. | Unresolved graphic link Setup menu screen. | |
4. | Unresolved graphic link Equalizer setup screen. | |
5. | Unresolved graphic link Diagnostic menu screen. a. Diagnostic menu icon (1) displays sound system status. b. Open the speaker testing screen (2). c. Refreshes speaker and amplifier status (3) after component repair. d. Select speaker for white noise (4) test and functionality. e. Return to diagnostic menu screen (5). |
1 | Diagnostic menu |
2 | Speaker test screen |
3 | Refresh status |
4 | Select a speaker to play white noise |
5 | Finish and return to diagnostic menu |
1. | Frame Mounted Fairing: a. Install speaker grille. b. Install outer fairing. | |
2. | Fork Mounted Fairing: a. Install windshield. b. Install outer fairing. c. Install dash panel. | |
3. | Install lower backbone caddy. | |
4. | Install top caddy. | |
5. | Install left side caddy. | |
6. | Install fuel tank. | |
7. | Install seat. | |
8. | Install main fuse. | |
9. | Install side covers. | |
10. | Install saddlebags. |