Kits | Suggested Tools | Skill Level(1) |
---|---|---|
32700151 | Safety Glasses, Torque Wrench |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
1 | 1 | Sensor | 32700148 | ||
2 | 1 | Cable strap | 10177 | ||
3 | 1 | Cable strap | 10006 |
1. | Remove main fuse. |
1. | Remove skid plate. See service manual. | |
2. | See Figure 2. Remove front shifter linkage screw (7). | |
3. | See Figure 2. Remove shifter lever pivot screw (5), washer (4) and nut (3). | |
4. | See Figure 2. Remove shifter lever (1) and shifter linkage (6) from frame boss. | |
5. | See Figure 2. Remove Screw (2) from shifter linkage (6) from shifter lever (1). |
1 | Shifter lever |
2 | Screw |
3 | Nut |
4 | Washer |
5 | Pivot screw |
6 | Shifter linkage |
7 | Screw |
1. | See Figure 3. Assemble quick shifter sensor (1) to shifter lever (3) with screw (2). Tighten. Torque: 10.5–12 N·m (93–106 in-lbs) | |
2. | NOTE If transmission shift shaft lever is off ONE SPLINE in either direction from the six o'clock position, it is in the incorrect location. a. Deviation from this position, either forward or backward, may adversely affect operation of the quick shifter. b. If the shift shaft lever is not at the six o'clock position, see service manual to correctly orientate the transmission shift shaft lever. | |
3. | NOTE Preferred orientation of quick shifter sensor is shown. Make sure wire harness is routed properly to avoid excessive loops. Torque: 24.5–30 N·m (18–22 ft-lbs) | |
4. | Install screw (7) to front of quick shifter (6) to transmission shift arm (2). Tighten. Torque: 10.5–12 N·m (93–106 in-lbs) | |
5. | Connect quick shifter sensor to engine harness. | |
6. | Vehicles with side stand switch harness. a. Remove cable strap from side stand switch harness. b. See Figure 7. Connect quick shifter harness and side stand harness with cable strap (3) loosely. c. Connect quick shifter harness and side stand frame mount with cable strap (2) loosely. d. Ensure routing of quick shifter harness clears skid plate, side stand and oil filter. e. Ensure up/down shifts are completing the full range of motion and not pulling on harness. NOTE Check for contact between shifter lever and quick shifter sensor body. f. Tighten both cable straps (2,3). | |
7. | Vehicles without side stand switch harness. a. See Figure 7. Connect quick shifter harness side stand bracket with cable strap (3) loosely. b. Connect quick shifter harness and side stand frame mount with cable strap (2) loosely. c. Ensure routing of quick shifter harness clears skid plate, side stand and oil filter. d. Ensure up/down shifts are completing the full range of motion and not pulling on harness. NOTE Check for contact between shifter lever and quick shifter sensor body. e. Tighten both cable straps (2,3). | |
8. | Install skid plate. See service manual. |
1 | Quick shifter |
2 | Screw |
3 | Shifter lever |
1 | Six o'clock position |
1 | Forward deviation |
2 | Backward deviation |
1 | Shifter lever |
2 | Transmission shift shaft lever |
3 | Pivot screw |
4 | Washer |
5 | Nut |
6 | Quick shifter |
7 | Screw |
1 | Harness connection [348B] |
2 | Cable strap (P/N 10177) |
3 | Cable Strap (P/N 10006) |
4 | Shifter lever |
5 | Quick shifter |
1. | Install main fuse. |