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CHROME BRAKE AND CLUTCH MASTER CYLINDER/RESERVOIR KIT
941002542021-01-11
GENERAL
Kit Numbers
41701018, 41701019
Models
For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).
Additional Parts Required
WARNING
Contact with DOT 4 brake fluid can have serious health effects. Failure to wear proper skin and eye protection could result in death or serious injury.
  • If inhaled: Keep calm, remove to fresh air, seek medical attention.
  • If on skin: Remove contaminated clothing. Rinse skin immediately with plenty of water for 15-20 minutes. If irritation develops, seek medical attention.
  • If in eyes: Wash affected eyes for at least 15 minutes under running water with eye lids held open. If irritation develops, seek medical attention.
  • If swallowed: Rinse mouth and then drink plenty of water. Do not induce vomiting. Contact Poison Control. Immediate medical attention required.
  • See Safety Data Sheet (SDS) for more details available at sds.harley-davidson.com
(00240e)
WARNING
Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
WARNING
Brakes are a critical safety component. Contact a Harley-Davidson dealer for brake repair or replacement. Improperly serviced brakes can adversely affect brake performance, which could result in death or serious injury. (00054a)
WARNING
When any hydraulic brake component, line or connection is loosened or replaced on an ABS motorcycle, Digital Technician II must be used during the brake bleeding procedure to verify all air is removed from the system. Failure to properly bleed the brake system could adversely affect braking, which could result in death or serious injury. (00585c)
NOTE
This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.
WARNING
Brakes are a critical safety component. Contact a Harley-Davidson dealer for brake repair or replacement. Improperly serviced brakes can adversely affect brake performance, which could result in death or serious injury. (00054a)
Tools and Supplies Required
Fresh, uncontaminated DOT 4 brake fluid from a sealed container is required. GM-40M grease (2 gram bag, part number 42820-04) will also be needed. These items are available from a Harley-Davidson Dealer.
If the original brake and clutch levers are reused, new retaining rings (Part Number 11143) must be installed.
Kit Contents
See Figure 1 and Table 1.
INSTALLATION
Prepare Motorcycle for Service
WARNING
To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)
  1. Remove main fuse.
Remove and Install Clutch Hand Control
  1. Follow the instructions in the service manual for the following procedures:
    1. Remove clutch cable upper end.
    2. Remove OE clutch hand control.
    3. Install chrome clutch hand control.
    4. Install clutch cable upper end.
Remove and Install Front Brake Fluid Reservoir
  1. Follow the instructions in the service manual for the following procedures:
    1. Remove OE brake fluid reservoir.
    2. Install chrome brake fluid reservoir.
    3. Fill reservoir with DOT 4 brake fluid.
    4. Bleed front brake system.
Return the Motorcycle to Service
1. Install main fuse.
2. With the ignition/light key switch turned to IGNITION, actuate the front brake hand lever to verify operation of the brake lamp.
WARNING
Be sure that no lubricants or fluids get on tires, wheels or brakes when changing fluid. Traction can be adversely affected, which could result in loss of control of the motorcycle and death or serious injury. (00047d)
WARNING
After repairing the brake system, test brakes at low speed. If brakes are not operating properly, testing at high speeds can cause loss of control, which could result in death or serious injury. (00289a)
3. Test ride motorcycle at low speed.
a. Repeat the bleeding procedure if brakes feel spongy.
b. If the clutch drags or if the transmission shifts hard, see service manual for clutch check and adjustment.
SERVICE PARTS
Figure 1. Service Parts: Chrome Clutch and Brake Master Cylinder/Reservoir Kit
Table 1. Service Parts: Chrome Master Cylinder/Reservoir Kit
Item
Description (Quantity)
Part Number
Kit Number
1
Clamp, clutch
Not Sold Separately
41701018
2
Clamp, clutch
Not Sold Separately
41701019
3
Clutch lever perch
Not Sold Separately
41701018, 41701019
4
Gasket
41751-06A
41701018, 41701019
5
Brake master cylinder assembly
Not Sold Separately
41701018, 41701019
6
Clamp, brake
Not Sold Separately
41701019
7
Clamp, brake
Not Sold Separately
41701018
8
Screw (4)
4293
41701018, 41701019
9
Washer (4)
6099
41701018, 41701019