5 IN. RISER KIT
941004372024-01-23
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
55900307 | Safety glasses, Torque wrench, Loctite 243 (blue) |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Riser Kit, 5 inch
Table 2. Kit Contents: Riser Kit, 5 inch
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Upper adapter clamp | 55900327 | |
| 2 | 1 | Handlebar/riser clamp, upper | 55900315 | |
| 3 | 1 | Handlebar/riser clamp, lower, right | 55900314 | |
| 4 | 2 | Screw | 10201017 | |
| 5 | 1 | Handlebar/riser clamp, lower, left | 55900316 | |
| 6 | 4 | Screw | 10201022 | |
Items mentioned in text, but not included in kit | |||||
| A | 1 | Original Equipment (OE) Handlebar | 55801558 | |
| B | 1 | OEInstrument Module (IM) | 70900971 | |
| C | 1 | OE Gasket | 67121-95A | |
| D | 2 | OE Screw | 2361 | |
GENERAL
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Verify that the most current version of the instruction sheet is used. It is available at: h-d.com/isheets
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
PREPARE
| 1. | Remove main fuse. See service manual. | |
| 2. | Remove nacelle. See service manual. |
REMOVE
| 1. | Remove and retain screws. | |
| 2. | Remove handlebar from risers. a. Cover fuel tank with clean protective cloth. b. Remove screws and riser clamp. c. Carefully set handlebar on fuel tank. d. If replacing handlebar, refer to service manual to remove controls and hand levers. |
INSTALL
| 1. | See Figure 1. Install risers (3,5) to upper fork bracket. a. Position riser (3,5) on upper fork bracket. b. Install riser screws (4). Do not tighten screws at this time. | |
| 2. | See Figure 1. Install IM (B) with OE gasket (C) and screws (D). a. Tighten OE screws (D). Torque: 1.4–1.9 N·m (12–17 in-lbs) | |
| 3. | Install handlebar (A). a. If replacing handlebar, refer to service manual to install controls and hand levers. | |
| 4. | See Figure 1. Install upper handlebar/riser clamp (2). a. Loosely install riser clamp with text facing rider. b. See Figure 2. Install clamp screws (1,2). c. Check gap between clamp and risers. Gap should only be at the rear of handlebar, not the front. | |
| 5. | See Figure 2. Tighten clamp screws (1,2). a. Adjust handlebar to desired position. b. Verify handlebar is centered on risers. c. Tighten front screws (1). Torque: 24–27 N·m (18–20 ft-lbs) d. Tighten rear screws (2). Torque: 24–27 N·m (18–20 ft-lbs) | |
| 6. | See Figure 1. Apply threadlocker to riser screws (4). a. Remove one riser screw. b. Apply threadlocker to screw threads.LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) c. Install riser screw. d. Repeat procedure for other screw. e. Check that risers are properly aligned with handlebar. f. Tighten riser screws. Torque: 48–53.5 N·m (35–39 ft-lbs) |
NOTICE
Improperly aligned handlebars or components can contact the fuel tank when turned to the left or right. Contact with the fuel tank can cause cosmetic damage. (00372b)
| 7. | Turn handlebar full right and left. Check that: a. Handlebar and triple tree clamps do not contact fuel tank. b. Steering stops function properly. c. Wiring and brake line are not pinched or kinked in steering assembly. d. Throttle returns from full open to close at both fork stops. |
WARNINGInstall proper length brake lines. Incorrect brake line length can adversely affect motorcycle operation, which could cause loss of control resulting in death or serious injury. (00325a)
WARNINGBe sure that steering is smooth and free without interference. Interference with steering could result in loss of vehicle control and death or serious injury. (00371a)
- If you are installing different handlebars, measure the change in distance that will be required from the end of the stock brake line to the brake master cylinder.
- Be sure wires, clutch cables, throttle/idle cables and brake lines do not pull tight when handlebars are turned fully to left or right fork stops.
| 1 | Screw, front (2) |
| 2 | Screw, rear (2), tighten first |
| 3 | Front of handlebar/riser (no gap) |
| 4 | Rear of handlebar/riser (gap) |
Figure 2. Handlebar Mounting
COMPLETE
| 1. | Install nacelle. See service manual. | |
| 2. | Install main fuse. See service manual. |