FAIRING LOWERS ENGINE GUARD
941005602025-01-23
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
49000284, 49000285 | Safety Glasses, Torque Wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Fairing Lower Engine Guard
Table 2. Kit Contents: Fairing Lower Engine Guard
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Engine guard, chrome | 49000260 | |
| 1 | Engine guard, black | 49000261 | ||
| 2 | 1 | Clip nut | 8144 | |
| 3 | 1 | Washer | 6116 | |
| 4 | 1 | Screw, socket head | 2708A | |
GENERAL
Instruction sheet is also available electronically. To verify you are using the most current version available, do one of the following:
- Go to h-d.com/isheets
- Scan QR code in upper left corner of the instruction sheet
NOTE
This instruction sheet may have a Supplemental Video to assist installer in clarifying a certain part of the assembly. A linked video would be located at the end of this instruction sheet.
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
These items are available at your local Harley-Davidson dealership:
- Road Glide models: Separate purchase of a Fairing Support Kit, (Part No. 47201044 (polished) or 47201045 (black)) is required for this installation.
- All models: Separate purchase of a Fairing Lower Kit is required for this installation. See Parts and Accessories (P&A) Retail Catalog.
NOTE
This Engine Guard Kit will not fit with CVO® Road Glide® lower fairings. These must be removed to use this kit on vehicles equipped with this style lowers.
REMOVE (ROAD GLIDE MODELS)
| 1. | Remove outer fairing. See service manual. | |||||||||
| 2. | Remove lower fairing support. See service manual. | |||||||||
| 3. | Remove radiator shroud. See service manual. | |||||||||
| 4. | See Figure 2. Remove original engine guard: a. Loosen, but do not remove upper mounting screws (2). b. Remove lower mounting screws (1), save for later use. | |||||||||
| 
Figure 2. Original Engine Guard |
REMOVE (STREET GLIDE MODELS)
| 1. | Remove radiator shroud. See service manual. | |
| 2. | See Figure 2. Remove original engine guard: a. Loosen, but do not remove upper mounting screws (2). b. Remove lower mounting screws (1), save for later use. c. Remove original engine guard (3). |
INSTALL
| 1. | See Figure 2. Tighten upper mounting screws (2) for voltage regulator and oil cooler bracket. Torque: 10.2–12.4 N·m (90–110 in-lbs) | |||||||||
| 2. | See Figure 3. Install new Clip Nut (1) onto frame from bottom with threaded insert inboard. | 
Figure 3. Clip Nut Position | ||||||||
| 3. | See Figure 4. Position NEW engine guard (1) in correct position. a. Install washer (2) and screw (3) into top center mount. b. Install original mounting screws (4) removed earlier, into each lower engine guard mount. c. Tighten upper fastener. (3) Torque: 30–38 N·m (22–28 ft-lbs) d. Tighten lower fasteners.(4) Torque: 20–27 N·m (15–20 ft-lbs) | 
Figure 4. New Engine Guard |
COMPLETE ROAD GLIDE MODELS
| 1. | Install radiator shroud. See service manual. | |
| 2. | Install fairing support kit following instructions included with that kit. | |
| 3. | Install fairing lower kit following instructions included with that kit. |
COMPLETE STREET GLIDE MODELS
| 1. | Install radiator shroud. See service manual. | |
| 2. | Install fairing lower kit following instructions included with that kit. |