ADJUSTABLE HAND CONTROL LEVER KIT
941005782025-01-24
GENERAL INFORMATION
Table 1. General Information
Kits | Suggested Tools | Skill Level(1) |
|---|---|---|
36700301, 36700305, 36700306, 36700307 | Safety glasses, Torque wrench |  |
(1) Tightening to torque value or other moderate tools and techniques required
KIT CONTENTS
Figure 1. Kit Contents: Adjustable Hand Control Lever
Table 2. Kit Contents: Adjustable Hand Control Lever Kit
 | Verify that all contents are present in the kit before installing or removing items from vehicle. | ||||
|---|---|---|---|---|---|
Item | Qty | Description | Part No. | Notes | |
 | 1 | 1 | Pin, front brake, black (includes item 2) | 41701131 | Kit 36700305 |
| Pin, front brake, chrome (includes item 2) | 41701383 | Kit 36700306 | ||
| Pin, hand lever | 42807-04 | Kits 36700301, 36700307 | ||
| 2 | 1 | Retaining ring | Not sold separately | Kits 36700305, 36700306 |
| 11379 | Kits 36700301, 36700307 | |||
| 3 | 1 | Clutch lever, satin black | 36700286 | Kits 36700301, 36700305, 36700307 |
| Clutch lever, chrome | 36700313 | Kit 36700306 | ||
| 4 | 1 | Lever, front brake kit, black | 41701406 | Kit 36700305 |
| Lever, front brake kit, chrome | 41701385 | Kit 36700306 | ||
| 5 | 1 | Lever, front brake, single, black | 417011347 | Kit 36700301 |
| Lever, front brake, double, black | 417011348 | Kit 36700307 | ||
| 6 | 1 | Clutch pin, black | Not sold separately | Kits 36700301, 36700305, 36700307 |
| Clutch pin, chrome | Kit 36700306 | |||
| 7 | 1 | Snap ring | Not sold separately | ALL kits |
GENERAL
Instruction sheet is also available electronically. To verify you are using the most current version available, do one of the following:
- Go to h-d.com/isheets
- Scan QR code in upper left corner of the instruction sheet
NOTE
This instruction sheet may have a Supplemental Video to assist installer in clarifying a certain part of the assembly. A linked video would be located at the end of this instruction sheet.
Models
For model fitment information, see the Parts and Accessories (P&A) Retail Catalog or the Parts and Accessories section of www.harley-davidson.com.
Contact Harley-Davidson Customer Support Center at 1-800-258-2464 (U.S. only) or 1-414-343-4056.
Installation Requirements
WARNINGRider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)
NOTE
This instruction sheet references service manual information. A service manual for the year and model motorcycle is required for this installation and is available from:
- A Harley-Davidson dealer.
- H-D Service Information Portal, a subscription-based access available for most 2001 and newer models. For more information see Frequently ask questions about subscriptions.
PREPARE
| 1. | Remove main fuse. See service manual. |
CLUTCH LEVER
Remove
| 1. | Remove clutch lever. a. See Figure 2. Loosen clutch cable (3). See service manual. b. See Figure 3. Depress clutch lever (2) to grip. c. Cable tie clutch lever to grip. d. See Figure 2. Remove clutch switch cover (8) from underside of perch. | |
| 2. | See Figure 2. Remove clutch switch (6). See service manual. | |
| 3. | Remove cable tie on clutch lever. | |
| 4. | Remove retaining ring (10) and pivot pin (4). | |
| 5. | Remove clutch lever. |
Install
| 1. | See Figure 4. Align new clutch lever (1). | |
| 2. | Install new pivot pin (2) and retaining ring (5). | |
| 3. | Depress clutch lever and cable tie to grip. | |
| 4. | See Figure 2. Install clutch switch (6) being careful not to damage it. | |
| 5. | Apply threadlocker to thread of switch screw (7).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) | |
| 6. | Tighten screw (7). Torque: 0.3–0.59 N·m (3–5 in-lbs) | |
| 7. | See Figure 2. Install clutch switch cover (8). a. Apply threadlocker to thread of screw (9).LOCTITE 243 MEDIUM STRENGTH THREADLOCKER AND SEALANT (BLUE) (99642-97) b. Tighten screw (9). Torque: 53 N·m (469 in-lbs) | |
| 8. | See Figure 3. Remove cable tie from clutch lever (2). | |
| 9. | Slowly activate clutch lever. NOTE Listen for two clicks of the switch on each full travel of the clutch lever. | |
| 10. | See Figure 3. Install and adjust clutch cable (4). See service manual. |
| 1 | Screw (2) |
| 2 | Washer (2) |
| 3 | Clutch cable |
| 4 | Pivot pin |
| 5 | Clutch bracket |
| 6 | Clutch switch |
| 7 | Clutch switch screw |
| 8 | Clutch switch cover |
| 9 | Screw |
| 10 | Retaining ring |
| 11 | Clutch switch connector |
Figure 2. Clutch Lever Mount
| 1 | Barrel |
| 2 | Clutch lever |
| 3 | Opening |
| 4 | Cable |
Figure 3. Clutch Cable to Lever
| 1 | Clutch lever |
| 2 | Pivot pin |
| 3 | Spring |
| 4 | Groove |
| 5 | Retaining ring |
| 6 | Clutch lever actuator |
Figure 4. Clutch Lever Assembly
BRAKE LEVER
Remove
| 1. | Remove E-clip beneath front brake lever. | |
| 2. | Pull brake lever in slightly to create a gap at the switch. | |
| 3. | Remove pin and brake lever. | |
| 4. | See Figure 5. Touring models ONLY: Remove plunger (7) and push rod. See service manual. |
Install
| 1. | See Figure 5. Touring models ONLY: Install new push rod and plunger (7). | |
| 2. | Align new brake lever being careful of the switch. | |
| 3. | Install new brake lever pin and E-clip. | |
| 4. | Slowly activate brake lever. Watch for tail light activation. |
| 1 | Anti-bubble button |
| 2 | Cover screw (3) |
| 3 | Cover |
| 4 | Pivot pin |
| 5 | Brake hand lever |
| 6 | Retaining ring |
| 7 | Plunger |
Figure 5. Front Brake Master Cylinder Assembly (Touring shown, Softail similar)
COMPLETE
| 1. | Install main fuse. See service manual. |