FORK SLIDER DUST COVER KIT

J037812011-02-11

GENERAL

Kit Number

46889-06, 45800014

Models

For model fitment information, see the P&A Retail Catalog or the Parts and Accessories section of www.harley-davidson.com (English only).

Additional Parts Required

WARNING

Rider and passenger safety depend upon the correct installation of this kit. Use the appropriate service manual procedures. If the procedure is not within your capabilities or you do not have the correct tools, have a Harley-Davidson dealer perform the installation. Improper installation of this kit could result in death or serious injury. (00333b)

NOTE

This instruction sheet references service manual information. A service manual for your model motorcycle is required for this installation and is available from a Harley-Davidson dealer.

Kit Contents

See Figure 3 and Table 1.

REMOVAL

WARNING

To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b)

Refer to the service manual and follow the instructions given to remove the main fuse.

NOTE

Be extremely careful not to scratch or mar the fork tubes. If a tube becomes scratched or marred, the fork dust seal (3) may leak and the fork tube will have to be replaced.

1	Fork tube and slider assembly
2	Original fork slider cover
3	Dust seal
4	Notch in slider

Figure 1. Fork Slider Cover Removal

See FRONT FORK: REMOVAL in the service manual to remove the front fork tube and slider assemblies from the upper and lower triple clamps.

See Figure 1. Remove the original equipment fork slider cover (2) from one slider by inserting a brass drift into the notch (4) in the slider and lightly tapping the cover. Remove the cover.

Repeat for the remaining front fork tube and slider assembly, and original equipment fork slider cover.

1	Decorative fork slider dust cover
2	Set screw
3	Fork slider tube
4	Fork slider
5	Notch in slider
6	Gap

Figure 2. Assemble New Dust Cover to Slider Tube

INSTALLATION

See Figure 2. Thread a set screw (2) partially into the threaded hole of a decorative fork slider cover (1) from the kit.
Slide the dust cover over the fork slider tube (3), aligning the set screw with the notch (5) in the slider (4). Slide the dust cover down until it makes full contact with the slider. Tighten the set screw.
Check for an even gap (6) between the dust cover and the fork tube.
Repeat for the remaining fork tube.
See FRONT FORK: INSTALLATION in the service manual to install the front fork tube and slider assemblies to the upper and lower triple clamps.
Refer to the service manual and follow the instructions given to install the main fuse.

WARNING

Whenever a wheel is installed and before moving the motorcycle, pump brakes to build brake system pressure. Insufficient pressure can adversely affect brake performance, which could result in death or serious injury. (00284a)

SERVICE PARTS

Figure 3. Service Parts, Fork Slider Dust Cover Kit

Table 1. Service Parts Table

Item	Description (Quantity)	Part Number
1	Decorative fork slider cover (2)	Not Sold Separately
2	Set screw, #8-32 x 1/4 in., with lock patch (2)	3321