1. | See Figure 1. Remove intermediate shield (5). Retain clamps for installation. | |||||||||||||||||||||||||||||||
2. | Remove nuts (3), washers (2) and carriage bolts (1). | |||||||||||||||||||||||||||||||
3. | Note orientation of stock muffler clamp (6), then loosen clamp. | |||||||||||||||||||||||||||||||
4. | Remove stock muffler (7) from muffler support bracket (4) and head pipe. Discard clamp. | |||||||||||||||||||||||||||||||
5. | See Figure 2. Place a new muffler clamp (6) on inlet end of muffler (7) in the same orientation as the stock clamp. | |||||||||||||||||||||||||||||||
6. | Install supplied carriage bolts (1) onto the bracket on muffler. NOTE XG750A muffler installation uses stock hardware. | |||||||||||||||||||||||||||||||
7. | Slide muffler onto head pipe while aligning carriage bolts with holes in the muffler support bracket (4). Install new nuts (3) and washers (2). Tighten. Torque: 25–30 N·m (18–22 ft-lbs) Carriage bolt nuts | |||||||||||||||||||||||||||||||
8. | Tighten new muffler clamp. Torque: 51.5–58.3 N·m (38–43 ft-lbs) Muffler clamp | |||||||||||||||||||||||||||||||
9. | Install intermediate shield (5) and clamps removed during disassembly. | |||||||||||||||||||||||||||||||
NOTICE Wipe all fingerprints off of exhaust system components after installation and before starting engine. Oil from hands can leave permanent marks on exhaust system finish. (00346a) | ||||||||||||||||||||||||||||||||
10. | Wipe off all fingerprints. Oil from hands will burn permanently into finish. | |||||||||||||||||||||||||||||||
11. | Start engine and check for exhaust leaks. |
Figure 1. Remove Muffler
Figure 2. Mufflers |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Muffler | Not serviced separately |
2 | Carriage bolt (2) | 10200265 |
3 | Washer (2) | 6838M |
4 | Locknut (2) | 7435M |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Muffler | Not serviced separately |