1. | For ALL vehicles: See the service manual. Remove seat. Retain the seat and all mounting hardware. NOTE Verify that the ignition switch is in the OFF position before removing the main fuse. | |
WARNING To prevent accidental vehicle start-up, which could cause death or serious injury, remove main fuse before proceeding. (00251b) | ||
2. | See the service manual. Remove main fuse. | |
3. | Remove the currently installed air cleaner. Refer to the service manual or the instructions for THAT air cleaner. | |
4. | Remove and discard the induction module bracket (A). |
1. | See Figure 1. Install two O-rings (10) from kit in grooves around breather screw holes on induction module side of backplate assembly (9). | |
2. | Align the holes in the gasket (11) with holes in the backplate. Install on the induction module side of the backplate. | |
3. | Apply threadlocker to the threads of the breather screws (8) and the mating tapped holes in the cylinder head. | |
4. | Insert the breather screws through the backplate. | |
5. | Thread screws into the cylinder head but do not tighten. | |
6. | Thread air cleaner mounting screws (5) through the mounting bracket (6) and into the backplate (9) until the screw threads are captured in induction module. Leave fasteners loose. | |
7. | Alternately secure two breather screws (8). Tighten. Torque: 13.6–16.3 N·m (120–144 in-lbs) Hex socket head screw | |
8. | Secure three air cleaner screws (5). Tighten. Torque: 6.2–6.8 N·m (55–60 in-lbs) Hex socket head screw | |
9. | Press breather plugs (7) into breather screw cavities, aligning tubes with recesses in backplate. | |
10. | If removing the Original Equipment (OE) intake you must apply the provided Warning Label in a clearly visible area. We suggest attaching the sticker to the following: a. Sportster: Belt guard or left side battery cover. |
1. | See Figure 1. Install the air cleaner element (4) and cover (3). Before tightening the center screw, align the cover for best appearance. Secure center screw. Tighten. Torque: 4.1–6.8 N·m (36–60 in-lbs) Hex socket flat head screw |
Item | Description (Quantity) | Part Number |
---|---|---|
1 | Pre-charger | 29400121 |
2 | Screw, hex socket, button head, 5/16-18 x 2 in. | 10200401 |
3 | Cover, air cleaner | 61300539A |
4 | Element, air cleaner | 29400118 |
5 | Screw, socket head, 1/4-20 x 2 in. (3) | Not sold separately |
6 | Bracket, mounting | 29400119 |
7 | Plug, breather (2) | 29557-05 |
8 | Breather screw (2) | 29400001 |
9 | Backplate, black | Not sold separately |
10 | O-ring, #2-113 (2) | 11292 |
11 | Gasket, throttle body | 29059-88A |
Items mentioned in text, but not included in kit: | ||
A | Induction module bracket |