Kits | Suggested Tools | Skill Level(1) |
---|---|---|
67801349 | Safety Glasses, Torque Wrench, Fish Tape |
Verify that all contents are present in the kit before installing or removing items from vehicle. | |||||
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Item | Qty | Description | Part No. | Notes | |
1 | 2 | Cover, fender support | 57300404 | ||
2 | 2 | Anchored cable strap | 12500001 | ||
3 | 2 | Screw, button head | 10200589 | ||
4 | 1 | Gasket, housing | Not sold separately | ||
5 | 2 | Cable strap | 10126 | ||
6 | 1 | Housing, turn signal | Not sold separately | ||
7 | 1 | Extension harness kit | 69200150 | Includes: 72 inch PVC tube, 24 inch wire length, 42 inch wire length, butt splice connectors, #16-20 AWG terminal pins |
1. | Remove main fuse. See service manual. | |
2. | Remove seat. See service manual. | |
3. | Remove rear fender. See service manual. |
1. | Remove rear turn signal lamp assemblies from fender supports. See service manual. a. Save turn signal lamp housings for later use. b. Discard turn signal standoffs. | |
2. | Remove tail lamp assembly. a. See Figure 2. Remove screws (1). b. Separate tail lamp lens (2) from base assembly. c. See Figure 3. Disconnect tail lamp (1) connector. d. Disconnect connectors (2, 3, 4). e. See Figure 4. Remove screw (1) and base assembly (2). f. Discard base assembly (2) with circuit board. |
1 | Screw (2) |
2 | Tail lamp lens |
1 | Tail lamp [93] |
2 | Left turn signal [19] |
3 | Right turn signal [18] |
4 | Power [94] |
1 | Screw |
2 | Base assembly |
1. | Install turn signals. a. See Figure 5. Apply threadlocker to screws (1).LOCTITE 262 HIGH STRENGTH THREADLOCKER AND SEALANT (RED) (94759-99) b. Install screws (1). Tighten. Torque: 14–17 N·m (10–13 ft-lbs) Turn signal screw c. Route cable (3) as shown through bracket opening. d. Install new cable straps (2). | |
2. | See Figure 6. Route turn signal wires through gasket (1). | |
3. | Route turn signal wires through rear fender. | |
4. | Install turn signal housing (2) and gasket (1) to rear fender. a. Make sure not to pinch any turn signal wires. | |
5. | Install screw (5). Tighten. Torque: 4.5–5.5 N·m (40–49 in-lbs) Turn signal housing screw | |
6. | Refer to Table 3. Splice power connector wires [94] to tail lamp wires [93]. See Electrical Diagnostic Manual (EDM). | |
7. | See Figure 6. Install tail lamp. a. Install tail lamp (3) to turn signal housing (2). b. Install screws (4). Tighten. Torque: 2.3–2.7 N·m (20–24 in-lbs) Tail lamp screw | |
8. | Remove connectors from turn signal wires. See EDM. a. Label wires accordingly to ease assembly. | |
9. | See Figure 1. Add extra wire length from harness extension kit (7). | |
10. | See Figure 7. Route turn signal wires through conduit (2). a. To avoid confusion, feed one set of wires at a time. b. Use fish tape to assist routing of wires. | |
11. | Install left and right turn signal connectors. See EDM. | |
12. | See Figure 8. Install both fender support covers (2) to fender supports (1). |
1 | Screw (2) |
2 | Cable strap (2) |
3 | Cable |
4 | Gasket |
5 | Connector (2) |
6 | Turn signal (2) |
1 | Gasket |
2 | Turn signal housing |
3 | Tail lamp |
4 | Screw (2) |
5 | Screw |
1 | Power connector (front) [40] |
2 | Conduit |
3 | Turn signal wires routing [18 & 19] |
4 | Power connector (rear) [94] |
1 | Fender support |
2 | Cover (2) |
Power Connector Wires [94] | Domestic Incandescent Tail Lamp [93] | Non-Domestic Incandescent Tail Lamp [93] | LED Tail Lamp [93] | |
---|---|---|---|---|
Blue | Splice To | Blue | Orange/White | Blue |
Black | Black | Black | Black | |
Blue with Stripe | Red/Yellow | Red/Yellow | Red/Yellow | |
Blue (extra wire)(1) | Seal off with heat shrink |
1. | Install rear fender. See service manual. | |
2. | Install seat. After installing seat, pull up on seat to verify that it is secure. See service manual. | |
3. | Install main fuse. See service manual. |